🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Year:
1999
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Aprilia RSV Mille owners and independent motorcycle repair shops.
Key Features
Benefit 1:
Enables users to complete repairs and maintenance effortlessly.
Benefit 2:
Saves money on repair bills through DIY maintenance.
Benefit 3:
Provides professional-quality resources for optimal vehicle care.
Benefit 4:
Instant download for immediate access and use.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Page Count:
Not specified, but described as 'complete' and 'tons of pictures and diagrams'.
Manual Type
Type:
Factory-style Service/Workshop Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
Compatibility
Operating Systems:
All Versions of Windows (XP, Vista 32/64, ME, 98, NT, 2000) & Mac
Software Requirements
Reader:
Adobe PDF Reader
Archive Utility:
WinZip
Features
Zoom Capability:
Yes (Zoom In/Out)
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Engine:
Complete disassembly, inspection, repair, and reassembly of engine components (including lubrication, cooling, fuel injection, combustion, cylinder head, valves, crankcase, piston, cylinder, crankshaft, balancer).
Transmission Clutch:
Gearbox, clutch system, transmission system, gear ratios, balancer shaft.
Chassis Suspension:
Front wheel and steering system, rear wheel system, suspension system (front and rear).
Brakes:
Braking system (front and rear, including hydraulic components).
Electrical:
Electrical system, alternator, starter clutch, battery/charging system, ignition system, electric starter, lights, meters, switches, wiring diagrams.
Bodywork Fixtures:
Fenders, exhaust pipe, body & fixtures, frame, body panels, exhaust system.
Wheels Tires:
Wheels & tyres, front wheel, rear wheel.
Procedures Included
Maintenance:
Periodic checks and adjustments, general maintenance procedures, fluid checks and changes.
Repair:
Detailed repair procedures for all major and minor components, including engine removal/installation.
Troubleshooting:
Comprehensive troubleshooting guides for common and complex issues.
Diagnostics:
Diagnostic information for various systems.
Technical Depth
Depth:
Covers simple to complicated repairs, similar to factory shop manuals used in repair shops.
Visual Aid
Diagrams Pictures:
Highly detailed exploded pictures and diagrams for step-by-step instructions.
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Resolution:
Assumed high resolution due to 'tons of pictures and diagrams' and 'professional quality'.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Engine Displacement:
998 cc (60.9 cu in)
Performance
Horsepower:
Approximately 130-135 hp (may vary slightly based on specific tuning/market)
Torque:
Approximately 71-73 lb-ft (may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with associated components detailed in the manual.
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 1415 mm (55.7 in) - specific value requires manual confirmation
Weights
Dry Weight:
Approx. 185 kg (407.9 lbs) - specific value requires manual confirmation
🛡️ Safety Features
Active Features
Braking System Type:
Dual front disc brakes with multi-piston calipers, rear single disc brake. Details on hydraulics and pads covered.
Passive Features
Frame Type:
Aluminum twin-spar frame - manual covers frame inspection and repair.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and warning lights. Specific functions and diagnostics covered in the electrical section.
Driver Assistance
ABS:
ABS was generally an optional feature or not standard on early RSV Mille models. This manual may cover its presence if equipped.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are included, essential for diagnosing electrical faults and understanding the bike's electronic systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-7,500 km (3,700-4,700 miles) or annually - specific interval detailed in manual.
Valve Clearance Check:
Usually at first major service and then at regular intervals (e.g., 12,000-24,000 km) - manual provides procedure and specifications.
Fluid Specifications
Engine Oil Type:
Requires a high-quality synthetic motorcycle oil meeting specific API and JASO MA/MA2 standards (e.g., 10W-40 or 15W-50 depending on temperature) - manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based antifreeze coolant with a 50/50 mix of distilled water. Manual will confirm specific type and capacity.
Known Issues
Common Wear Item:
Clutch wear, stator failure, regulator/rectifier issues, and cam chain tensioner wear are potential points of concern for this era of motorcycle, all of which should be covered for inspection/repair in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in racing and sportbike categories.
Model Evolution
Model Significance:
The RSV Mille was Aprilia's flagship sportbike, introducing their V-twin engine to the superbike market and competing with established Japanese and European manufacturers.
Production
Production Era:
The RSV Mille line was produced from 1998 to 2003, with the 1999 model representing an early iteration of this successful platform.
Fenders, exhaust pipe, body & fixtures, frame, body panels, exhaust system.
Wheels Tires:
Wheels & tyres, front wheel, rear wheel.
Procedures Included
Maintenance:
Periodic checks and adjustments, general maintenance procedures, fluid checks and changes.
Repair:
Detailed repair procedures for all major and minor components, including engine removal/installation.
Troubleshooting:
Comprehensive troubleshooting guides for common and complex issues.
Diagnostics:
Diagnostic information for various systems.
Technical Depth
Depth:
Covers simple to complicated repairs, similar to factory shop manuals used in repair shops.
Visual Aid
Diagrams Pictures:
Highly detailed exploded pictures and diagrams for step-by-step instructions.
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Resolution:
Assumed high resolution due to 'tons of pictures and diagrams' and 'professional quality'.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Engine Displacement:
998 cc (60.9 cu in)
Performance
Horsepower:
Approximately 130-135 hp (may vary slightly based on specific tuning/market)
Torque:
Approximately 71-73 lb-ft (may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with associated components detailed in the manual.
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 1415 mm (55.7 in) - specific value requires manual confirmation
Weights
Dry Weight:
Approx. 185 kg (407.9 lbs) - specific value requires manual confirmation
🛡️ Safety Features
Active Features
Braking System Type:
Dual front disc brakes with multi-piston calipers, rear single disc brake. Details on hydraulics and pads covered.
Passive Features
Frame Type:
Aluminum twin-spar frame - manual covers frame inspection and repair.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, odometer, trip meter, coolant temperature gauge, and warning lights. Specific functions and diagnostics covered in the electrical section.
Driver Assistance
ABS:
ABS was generally an optional feature or not standard on early RSV Mille models. This manual may cover its presence if equipped.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are included, essential for diagnosing electrical faults and understanding the bike's electronic systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000-7,500 km (3,700-4,700 miles) or annually - specific interval detailed in manual.
Valve Clearance Check:
Usually at first major service and then at regular intervals (e.g., 12,000-24,000 km) - manual provides procedure and specifications.
Fluid Specifications
Engine Oil Type:
Requires a high-quality synthetic motorcycle oil meeting specific API and JASO MA/MA2 standards (e.g., 10W-40 or 15W-50 depending on temperature) - manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based antifreeze coolant with a 50/50 mix of distilled water. Manual will confirm specific type and capacity.
Known Issues
Common Wear Item:
Clutch wear, stator failure, regulator/rectifier issues, and cam chain tensioner wear are potential points of concern for this era of motorcycle, all of which should be covered for inspection/repair in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles, particularly in racing and sportbike categories.
Model Evolution
Model Significance:
The RSV Mille was Aprilia's flagship sportbike, introducing their V-twin engine to the superbike market and competing with established Japanese and European manufacturers.
Production
Production Era:
The RSV Mille line was produced from 1998 to 2003, with the 1999 model representing an early iteration of this successful platform.
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