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Aprilia RSV Mille 2000-2003 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RSV Mille Year: 2000-2003 Sub Model: Base, SL Codes Engine Code Range: V990 👋 Introduction Market Position Segment: Performance Sportbike Competitive Analysis Competitors: Ducati 916/996, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR Key Features Vehicle Highlights: Powerful V-twin engine, advanced chassis, premium components, Italian design Manual Value Benefit To Owner: Enables cost-effective DIY maintenance and repairs, preserves performance and longevity 📋 Manual Details Coverage Areas Coverage: Complete workshop service and repair Page Count Estimated Pages: 400-600 Manual Type Type: Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, tuning, fuel injection, ignition, lubrication, cooling, exhaust Transmission Drivetrain: Clutch, gearbox, final drive, chain adjustment Chassis Suspension: Frame, front fork, rear shock absorber, swingarm, steering head Brakes: Front and rear braking system, hydraulic lines, caliper overhaul, master cylinders Electrical Electronics: Wiring diagrams, battery, charging system, lighting, starter, ECU, sensors Bodywork Fairings: Fairing removal and installation, body panels, seat Procedures Included Maintenance Tasks: Oil changes, filter replacement, chain lubrication, tire pressure checks, valve clearance adjustment Troubleshooting: Diagnostic procedures, fault finding for common issues Repair Overhaul: Complete engine rebuild, gearbox disassembly, suspension component replacement Electrical Diagnostics: Wiring harness testing, sensor diagnosis, ignition system troubleshooting Technical Depth Depth: Comprehensive, from basic rider maintenance to full workshop rebuilds 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text, printable pages Print Quality Print Readability: Clear diagrams, easy-to-read text Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke Displacement: 998 cc (998 cm³) Bore X Stroke: 97 x 67.5 mm Valve Train: DOHC, 4 valves per cylinder Performance Horsepower Est: 124 hp @ 9,000 rpm (approx.) Torque Est: 10.4 kgf·m @ 7,000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Weber Marelli Ignition System: Electronic Ignition Lubrication Oil Type: SAE 10W-40, API SG or higher (e.g., Motul 5100 10W-40) Cooling System Coolant Type: Ethylene glycol based coolant (50% water, 50% coolant) Engine Codes Engine Code Designation: V990 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Gearbox: N/A Features Clutch Type: Hydraulically operated, wet multi-plate clutch Final Drive: Chain drive Fluid Specifications Gearbox Oil Type: SAE 75W-90, API GL-4 or GL-5 (check manual for specific recommendation, often shared engine oil) 📐 Dimensions Exterior Length Est: 2050 mm Width Est: 730 mm Height Est: 1150 mm Weights Dry Weight Est: 194 kg Wet Weight Est: 212 kg Fuel Tank Capacity: 21 Liters Suspension Specs Front Suspension Type: Telescopic inverted fork, fully adjustable (Öhlins on SL models) Rear Suspension Type: Monoshock with progressive linkage, fully adjustable (Öhlins on SL models) Wheel Specs Front Wheel Size: 3.50 x 17" Rear Wheel Size: 5.50 x 17" Bolt Pattern: 5 x 114.3 mm Tire Specs Front Tire Size: 120/70 ZR17 Rear Tire Size: 190/50 ZR17 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle) Active Features Braking System: Dual 320mm front discs with radial-mount 4-piston calipers, Single 220mm rear disc with 2-piston caliper Optional ABS: Available on some later models, not standard across 2000-2003 range Passive Features Frame Construction: Aluminum twin-spar frame Lighting: Halogen headlights 💡 Technology Features Infotainment Dashboard Display: Analog tachometer, digital speedometer, coolant temperature, clock Driver Assistance Traction Control: N/A Connectivity Bluetooth Usb: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 4,000-6,000 km or annually Valve Clearance Interval: Every 12,000 km or as per manual Chain Maintenance: Lubricate every 500-1000 km, adjust tension as needed Fluid Specifications Coolant Capacity: Approx. 2.5 Liters Brake Fluid Type: DOT 4 Known Issues Common Problems: Stator failure, regulator/rectifier issues, minor electrical gremlins, fuel pump relays, occasional camshaft wear Filter Part Numbers Oil Filter: HIFLOFILTRO HF153, K&N KN-153 or equivalent 📚 Vehicle History Brand Heritage Manufacturer Origin: Italy Model Evolution Introduction Year: 1998 Design Philosophy: High-performance V-twin sportbike, competing with top European and Japanese models Key Updates 2000-2003: Refined engine mapping, improved suspension components, minor cosmetic updates Production Manufacturing Location: Noale, Italy 🏆 Awards & Recognition Recognitions Motorcycle Magazine Reviews: Consistently praised for its V-twin character, handling, and powerful engine performance. Ratings Performance Score: High (Sportbike category) Certifications Emission Standards: Met relevant Euro standards for its production years.
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Aprilia RSV Mille 2000-2003 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RSV Mille
Year:
2000-2003
Sub Model:
Base, SL
Codes
Engine Code Range:
V990
👋 Introduction
Market Position
Segment:
Performance Sportbike
Competitive Analysis
Competitors:
Ducati 916/996, Yamaha YZF-R1, Suzuki GSX-R1000, Honda CBR900RR
Key Features
Vehicle Highlights:
Powerful V-twin engine, advanced chassis, premium components, Italian design
Manual Value
Benefit To Owner:
Enables cost-effective DIY maintenance and repairs, preserves performance and longevity
📋 Manual Details
Coverage Areas
Coverage:
Complete workshop service and repair
Page Count
Estimated Pages:
400-600
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, tuning, fuel injection, ignition, lubrication, cooling, exhaust
Transmission Drivetrain:
Clutch, gearbox, final drive, chain adjustment
Chassis Suspension:
Frame, front fork, rear shock absorber, swingarm, steering head
Brakes:
Front and rear braking system, hydraulic lines, caliper overhaul, master cylinders
Electrical Electronics:
Wiring diagrams, battery, charging system, lighting, starter, ECU, sensors
Bodywork Fairings:
Fairing removal and installation, body panels, seat
Procedures Included
Maintenance Tasks:
Oil changes, filter replacement, chain lubrication, tire pressure checks, valve clearance adjustment
Troubleshooting:
Diagnostic procedures, fault finding for common issues
Repair Overhaul:
Complete engine rebuild, gearbox disassembly, suspension component replacement
Electrical Diagnostics:
Wiring harness testing, sensor diagnosis, ignition system troubleshooting
Technical Depth
Depth:
Comprehensive, from basic rider maintenance to full workshop rebuilds
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, printable pages
Print Quality
Print Readability:
Clear diagrams, easy-to-read text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Displacement:
998 cc (998 cm³)
Bore X Stroke:
97 x 67.5 mm
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower Est:
124 hp @ 9,000 rpm (approx.)
Torque Est:
10.4 kgf·m @ 7,000 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Weber Marelli
Ignition System:
Electronic Ignition
Lubrication
Oil Type:
SAE 10W-40, API SG or higher (e.g., Motul 5100 10W-40)
Cooling System
Coolant Type:
Ethylene glycol based coolant (50% water, 50% coolant)
Engine Codes
Engine Code Designation:
V990
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Optional
Optional Gearbox:
N/A
Features
Clutch Type:
Hydraulically operated, wet multi-plate clutch
Final Drive:
Chain drive
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90, API GL-4 or GL-5 (check manual for specific recommendation, often shared engine oil)
📐 Dimensions
Exterior
Length Est:
2050 mm
Width Est:
730 mm
Height Est:
1150 mm
Weights
Dry Weight Est:
194 kg
Wet Weight Est:
212 kg
Fuel Tank Capacity:
21 Liters
Suspension Specs
Front Suspension Type:
Telescopic inverted fork, fully adjustable (Öhlins on SL models)
Rear Suspension Type:
Monoshock with progressive linkage, fully adjustable (Öhlins on SL models)
Wheel Specs
Front Wheel Size:
3.50 x 17"
Rear Wheel Size:
5.50 x 17"
Bolt Pattern:
5 x 114.3 mm
Tire Specs
Front Tire Size:
120/70 ZR17
Rear Tire Size:
190/50 ZR17
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle)
Active Features
Braking System:
Dual 320mm front discs with radial-mount 4-piston calipers, Single 220mm rear disc with 2-piston caliper
Optional ABS:
Available on some later models, not standard across 2000-2003 range
Passive Features
Frame Construction:
Aluminum twin-spar frame
Lighting:
Halogen headlights
💡 Technology Features
Infotainment
Dashboard Display:
Analog tachometer, digital speedometer, coolant temperature, clock
Driver Assistance
Traction Control:
N/A
Connectivity
Bluetooth Usb:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000-6,000 km or annually
Valve Clearance Interval:
Every 12,000 km or as per manual
Chain Maintenance:
Lubricate every 500-1000 km, adjust tension as needed
Fluid Specifications
Coolant Capacity:
Approx. 2.5 Liters
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Stator failure, regulator/rectifier issues, minor electrical gremlins, fuel pump relays, occasional camshaft wear
Filter Part Numbers
Oil Filter:
HIFLOFILTRO HF153, K&N KN-153 or equivalent
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Introduction Year:
1998
Design Philosophy:
High-performance V-twin sportbike, competing with top European and Japanese models
Key Updates 2000-2003:
Refined engine mapping, improved suspension components, minor cosmetic updates
Production
Manufacturing Location:
Noale, Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Magazine Reviews:
Consistently praised for its V-twin character, handling, and powerful engine performance.
Ratings
Performance Score:
High (Sportbike category)
Certifications
Emission Standards:
Met relevant Euro standards for its production years.
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