Aprilia Scarabeo 500 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Product Type: Factory Service Repair Manual Delivery Method: Instant PDF Download Codes Engine Code Implied: Likely Quasar 500 engine variant (common for Aprilia 500cc models of the era) Generation Applicable Generations: Implied for Scarabeo 500 models, exact years not specified but focuses on engine mechanics typical of 2000s era. 👋 Introduction Market Position Market Position: The Aprilia Scarabeo 500 was positioned as a premium maxi-scooter, blending performance with executive styling and comfort for urban and light touring use. Competitive Analysis Competitive Analysis: Competed with other 500cc class maxi-scooters from brands like Yamaha (Majesty 400/500), Suzuki (Burgman 400/650), and Piaggio/Gilera (Xciting 500, GP800). Key Features Key Features: Powerful 500cc engine, comfortable riding position, large under-seat storage, sophisticated styling, often featuring higher-quality components and ride characteristics compared to mainstream competitors. 📋 Manual Details Coverage Areas Coverage Areas: Engine mechanicals, electrical starter, ignition, oil pump, clutch, water pump, crankshaft, engine assembly/disassembly/installation, maintenance schedule. Page Count Page Count: Not specified, but comprehensive coverage is implied by the detailed list of included procedures. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Compatibility Compatibility: WINDOWS, MAC Requirements Requirements: Adobe PDF Reader Print Quality Print Quality: Printable 📖 Manual Coverage Systems Covered Systems Covered: Engine (internal components, lubrication, cooling), Electrical System (ignition, starter), Drivetrain (clutch). Procedures Included Procedures Included: Complete engine removal, disassembly, individual component maintenance, reassembly, and installation. Ignition unit and oil pump procedures detailed. Clutch and water pump servicing outlined. Technical Depth Technical Depth: Comprehensive mechanical and maintenance procedures for engine-related repairs, from basic maintenance to detailed component overhauls. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled (likely Piaggio Quasar 500 engine) Displacement: Approximately 460-492cc (exact for Scarabeo 500 may vary slightly by year/region) Bore X Stroke: Typical Quasar 500: 94 mm x 68 mm Compression Ratio: Typically around 10.5:1 Valve Train: SOHC, 4 valves per cylinder Lubrication System: Wet sump, driven by oil pump Performance Horsepower: Approximately 34-39 HP (25-29 kW) at ~7,000 rpm (specific to model year) Torque: Approximately 40-45 Nm at ~5,500 rpm (specific to model year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), likely utilizing a throttle body and injector system. Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 12-15 liters (specific to model year) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Clutch Type: Automatic centrifugal clutch Optional Optional Transmissions: N/A (CVT standard for this model class) Features Transmission Features: Provides seamless acceleration and optimal engine RPM for various riding conditions. Fluid Requirements Transmission Fluid Type: Specific CVT fluid (refer to manual for exact specification, typically a specialized automatic transmission fluid). Transmission Fluid Capacity: Not specified, but typically small for CVT systems. 📐 Dimensions Exterior Wheelbase: Approximately 1550-1570 mm (depending on model year). Overall Length: Approximately 2200-2250 mm. Overall Width: Approximately 740-760 mm. Seat Height: Approximately 780-800 mm. Weights Dry Weight: Approximately 180-190 kg. Gross Vehicle Weight Rating: Not specified, but typically around 350-380 kg. 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the same way as cars; focus on vehicle stability and braking performance. Active Features Active Features: Disc brakes front and rear, potentially ABS on some variants. Good chassis dynamics for stable handling. Passive Features Passive Features: Robust frame construction, integrated lighting. Braking System Front Brake: Dual hydraulic discs (e.g., 260mm) with twin-piston calipers. Rear Brake: Single hydraulic disc (e.g., 240mm) with twin-piston caliper. Tires Front Tire Size: Typically 110/70-16 Rear Tire Size: Typically 140/70-15 or 150/70-15 💡 Technology Features Infotainment Infotainment Features: Basic dashboard instrumentation (speedometer, tachometer, fuel gauge, coolant temperature). Advanced infotainment systems not typical for this model's era. Driver Assistance Driver Assistance: Optional ABS on some models. No advanced electronic driver aids like traction control typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or annually, whichever comes first (refer to manual for exact schedule). Air Filter Replacement: Check every 5,000 km, replace as needed or at scheduled intervals (e.g., 10,000-15,000 km). Spark Plug Replacement: Typically every 10,000-15,000 km. Belt Drive Maintenance: CVT belt inspection/replacement at intervals like 15,000-20,000 km. Roller wear should also be checked. Fluid Specifications Engine Oil Type: Fully synthetic SAE 5W-40 or 10W-40 API SG/SH/SJ or higher, JASO MA/MA2 (refer to manual for precise specification and viscosity based on ambient temperature). Engine Oil Capacity: Approximately 1.4 - 1.6 liters (including filter) – check dipstick/sight glass. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Refer to manual for specific Aprilia coolant recommendation. Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Known Issues: Potential issues can include CVT belt wear, occasional stator...
Likely Quasar 500 engine variant (common for Aprilia 500cc models of the era)
Generation
Applicable Generations:
Implied for Scarabeo 500 models, exact years not specified but focuses on engine mechanics typical of 2000s era.
👋 Introduction
Market Position
Market Position:
The Aprilia Scarabeo 500 was positioned as a premium maxi-scooter, blending performance with executive styling and comfort for urban and light touring use.
Competitive Analysis
Competitive Analysis:
Competed with other 500cc class maxi-scooters from brands like Yamaha (Majesty 400/500), Suzuki (Burgman 400/650), and Piaggio/Gilera (Xciting 500, GP800).
Key Features
Key Features:
Powerful 500cc engine, comfortable riding position, large under-seat storage, sophisticated styling, often featuring higher-quality components and ride characteristics compared to mainstream competitors.
Complete engine removal, disassembly, individual component maintenance, reassembly, and installation. Ignition unit and oil pump procedures detailed. Clutch and water pump servicing outlined.
Technical Depth
Technical Depth:
Comprehensive mechanical and maintenance procedures for engine-related repairs, from basic maintenance to detailed component overhauls.
Provides seamless acceleration and optimal engine RPM for various riding conditions.
Fluid Requirements
Transmission Fluid Type:
Specific CVT fluid (refer to manual for exact specification, typically a specialized automatic transmission fluid).
Transmission Fluid Capacity:
Not specified, but typically small for CVT systems.
📐 Dimensions
Exterior
Wheelbase:
Approximately 1550-1570 mm (depending on model year).
Overall Length:
Approximately 2200-2250 mm.
Overall Width:
Approximately 740-760 mm.
Seat Height:
Approximately 780-800 mm.
Weights
Dry Weight:
Approximately 180-190 kg.
Gross Vehicle Weight Rating:
Not specified, but typically around 350-380 kg.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as cars; focus on vehicle stability and braking performance.
Active Features
Active Features:
Disc brakes front and rear, potentially ABS on some variants. Good chassis dynamics for stable handling.
Passive Features
Passive Features:
Robust frame construction, integrated lighting.
Braking System
Front Brake:
Dual hydraulic discs (e.g., 260mm) with twin-piston calipers.
Rear Brake:
Single hydraulic disc (e.g., 240mm) with twin-piston caliper.
Tires
Front Tire Size:
Typically 110/70-16
Rear Tire Size:
Typically 140/70-15 or 150/70-15
💡 Technology Features
Infotainment
Infotainment Features:
Basic dashboard instrumentation (speedometer, tachometer, fuel gauge, coolant temperature). Advanced infotainment systems not typical for this model's era.
Driver Assistance
Driver Assistance:
Optional ABS on some models. No advanced electronic driver aids like traction control typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or annually, whichever comes first (refer to manual for exact schedule).
Air Filter Replacement:
Check every 5,000 km, replace as needed or at scheduled intervals (e.g., 10,000-15,000 km).
Spark Plug Replacement:
Typically every 10,000-15,000 km.
Belt Drive Maintenance:
CVT belt inspection/replacement at intervals like 15,000-20,000 km. Roller wear should also be checked.
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 5W-40 or 10W-40 API SG/SH/SJ or higher, JASO MA/MA2 (refer to manual for precise specification and viscosity based on ambient temperature).
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Refer to manual for specific Aprilia coolant recommendation.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Known Issues:
Potential issues can include CVT belt wear, occasional stator or rectifier problems, and coolant hose degradation. Proper maintenance is key to longevity. Some models may have specific electrical gremlins if not maintained.
Maintenance Schedule
Maintenance Schedule Availability:
Yes, the manual includes a maintenance schedule.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing and sportbike production, known for its performance-oriented engineering and distinctive Italian design.
Model Evolution
Model Evolution:
The Scarabeo line was introduced in the mid-1990s, evolving from smaller displacement models to the larger 500cc version which offered more power and touring capability.
Production
Production Years:
The Scarabeo 500 was produced roughly from the early 2000s through to the late 2000s/early 2010s, with various updates and engine displacements within that range.
Manufacturing Location
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
No specific widely publicized awards mentioned for this model, but generally well-regarded for its performance and comfort in its class.
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