🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Model Variant: GT, Light Product Type: Workshop Service Repair Manual Codes Oem Part Number Indicator: N/A (Manual Reference) Generation Model Years Covered: 2003, 2004, 2005, 2006 👋 Introduction Market Position Segment: Maxi-scooter Target Audience: Owners, independent repair shops, service technicians Competitive Analysis Key Competitors: Piaggio Beverly, Yamaha TMAX, Suzuki Burgman Key Features Scooter Design Philosophy: Italian design with a focus on comfort, performance, and urban mobility. Manual Value Proposition: Cost-effective alternative to dealership servicing, empowering owners and independent mechanics. 📋 Manual Details Coverage Areas Geographic Coverage: Global (European origin, widely distributed) Language: English Page Count Estimated Page Count: 300+ Manual Type Manual Classification: Workshop Service & Repair Manual Format Digital Format: PDF Print Readiness: Printable 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, overhaul, and reassembly of the engine Engine Electrical: Ignition system, starting system, charging system, fuel injection system, sensors, ECU diagnostics Fuel System: Fuel pump, injectors, fuel filter, fuel lines, evaporative emissions control Cooling System: Radiator, water pump, thermostat, cooling fan, coolant specifications Transmission: Automatic transmission (CVT) system: operation, maintenance, diagnosis, fluid specifications Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, discs, bleeding procedures Suspension: Front fork (telescopic), rear shock absorber(s), swingarm, bearing checks and replacement Steering: Handlebar assembly, steering stem bearings, linkage inspection Electrical System: Wiring diagrams, battery, lighting (headlight, taillight, turn signals), horn, fuses, relays, switches Bodywork: Fairings, seat, storage compartments, body panel removal and installation, cosmetic repairs Chassis And Frame: Frame inspection, engine mounting, structural integrity checks Wheels And Tires: Wheel bearing maintenance, tire pressure, tire inspection, wheel removal and installation Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, belt inspection Troubleshooting: Diagnostic flowcharts for common and uncommon problems across all systems Repair Procedures: Step-by-step guides for component removal, repair, and installation Overhaul Procedures: Detailed instructions for major component overhauls (e.g., engine, transmission) Diagnostic Procedures: Fault code reading, sensor testing, electrical circuit analysis Safety Inspections: Brake system checks, steering component checks, tire condition assessment Technical Depth Diagnostic Capability: Advanced diagnostics including electrical system testing and component-specific troubleshooting Rebuild Capability: Comprehensive rebuild procedures for engine and transmission assemblies Special Tools: Identification and usage of required specialized tools for specific procedures Torque Specifications: Detailed torque values for all critical fasteners 📊 Manual Specifications File Format Document Type: Digital (PDF) Searchability: Searchable text content Print Quality Image Resolution: High-resolution for clarity of diagrams and images Binding Type Digital Format Notes: No physical binding; delivered electronically ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (typical for this engine family) Compression Ratio: 10.5:1 (typical) Valve Train: SOHC, 4 valves Performance Horsepower: Approx. 34 HP @ 7500 RPM Torque: Approx. 36 Nm @ 6000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (min. 95 RON recommended) Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA approved Oil Capacity: Approx. 1.8 Liters (with filter change) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Clutch Type: Automatic centrifugal clutch Final Drive: Belt drive to rear wheel via gearbox Transmission Fluid: Specific CVT fluid; consult manual for exact type and capacity 📐 Dimensions Exterior Length: Approx. 2200 mm Width: Approx. 800 mm (at handlebars) Height: Approx. 1450 mm (seat height) Weights Dry Weight: Approx. 185 kg Gross Vehicle Weight Rating: Approx. 370 kg Fuel Tank Capacity: 14 Liters Wheels And Tires Front Tire Size: 110/70-16 Rear Tire Size: 140/70-16 Wheel Bolt Pattern: N/A (Cast alloy wheels) 🛡️ Safety Features Ratings Safety Certification: CE compliant (Europe), DOT compliant (USA - if applicable) Active Features Braking System: Combined Braking System (CBS) with front and rear disc brakes Lighting: Halogen headlight, LED taillight/brake light, standard turn signals Passive Features Frame Construction: High-strength steel frame Storage: Under-seat storage, glove compartment 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital multi-function display (odometer, trip meter, fuel level, temperature) Driver Assistance Braking Assist: Combined Braking System (CBS) for enhanced stability and stopping power. Connectivity Lighting Technology: Halogen projector headlight for improved night visibility. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km or 6 months, whichever comes first Air Filter Check: Every 5,000 km; replace as needed Spark Plug Replacement: Every 10,000 km Cvt Belt Inspection: Every 10,000 km; replace as needed based on wear Brake Fluid Flush: Every 2 years Coolant Flush: Every 2 years Fluid Specifications Engine Oil Specification: SAE 10W-40, API SG or higher, JASO MA Coolant Specification: Ethylene glycol-based coolant, 50% mixture with distilled water Brake Fluid Specification: DOT 4 Known Issues Common Wear Items: CVT belt, variator rollers, front fork seals, brake pads Potential Electrical Gremlins: Occasional issues with wiring harness connections, particularly related to lighting and...