Aprilia Scarabeo 500 2003-2006 Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Model Years Covered:
2003, 2004, 2005, 2006
👋 Introduction
Market Position
Target Audience:
Aprilia Scarabeo 500 owners and independent repair shops
Key Features
Content Focus:
Detailed diagrams, step-by-step procedures, and technical specifications
Value Proposition
Benefit:
Provides the most accurate and complete repair information as used by factory-trained technicians.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Total Pages:
287
Manual Type
Type:
Original Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Cooling System, Power Supply
Chassis And Suspension:
Suspensions, Chassis, Braking System
Electrical:
Electrical System, Wiring Diagrams
Bodywork:
Bodywork
Special Tools:
Lists and specifications for specialized tools required for servicing.
Engine From Vehicle:
Procedures for engine removal and installation.
Power Supply:
Details on the battery, charging system (alternator/stator, regulator/rectifier).
Chassis:
Frame inspection, steering head bearings, and general chassis components.
Procedures Included
Maintenance:
Routine Maintenance, Pre-Delivery Checks
Diagnostics And Troubleshooting:
Troubleshooting Guides, Diagnostic Procedures
Repair:
Engine Overhaul, Component Repair, System Overhauls
Pre Delivery:
Specific checks and adjustments required before initial customer delivery.
Technical Depth
Depth:
Comprehensive Diagnostic, Repair, and Maintenance Information for Professional Technicians
📊 Manual Specifications
File Characteristics
Searchability:
Likely text-searchable within PDF (dependent on scan quality)
Printable:
Yes (PDF format allows printing)
Document Type
Source:
Original Factory Documentation
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Performance
Displacement:
Approx. 460cc (Exact figure to be confirmed within the manual)
Bore X Stroke:
Details to be found in manual
Compression Ratio:
Details to be found in manual
Horsepower:
Estimated 30-35 HP (Specific figures in manual)
Torque:
Estimated 35-40 Nm (Specific figures in manual)
Fuel System
Fuel Delivery:
Fuel Injection (EFI) - Specific system details in manual
Lubrication
Oil Type:
Specific viscosity and API rating (e.g., SAE 10W-40, API SG or higher) detailed in manual
Oil Capacity:
Specific capacity in liters/quarts (e.g., ~1.8L) detailed in manual
Cooling System
Type:
Liquid-cooled
Coolant Type:
Specific coolant mixture ratio and type (e.g., Ethylene Glycol based) detailed in manual
Ignition System
Type:
Electronic Ignition (Details on spark plugs, timing in manual)
🔧 Transmission
Type
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Features
Drive Type:
Belt-driven automatic
Maintenance
Belt Inspection Replacement:
Procedure and recommended intervals covered in manual
Clutch Service:
Details on clutch operation and maintenance in manual
📐 Dimensions
Exterior
Overall Length:
Details to be found in manual
Overall Width:
Details to be found in manual
Seat Height:
Details to be found in manual
Weights
Dry Weight:
Details to be found in manual (typically around 190-200 kg)
Curb Weight:
Details to be found in manual
Payload Capacity:
Details to be found in manual
Fuel Tank Capacity:
Details to be found in manual (typically around 14-15 liters)
🛡️ Safety Features
Braking System
Front Brake:
Disc Brakes (Specific diameter and caliper details in manual)
Rear Brake:
Disc Brakes (Specific diameter and caliper details in manual)
ABS Availability:
Optional or standard on some models/years (check manual or VIN)
Tires
Front Tire Size:
Details to be found in manual (e.g., 110/70-16)
Rear Tire Size:
Details to be found in manual (e.g., 140/70-16)
Lighting
Headlight Type:
Halogen or similar (Bulb types and replacement in manual)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog and Digital displays for speed, RPM, fuel level, time, and warning lights. Specific functions detailed in manual.
Connectivity
Wiring Diagrams:
Comprehensive electrical diagrams for all systems are a key feature of this manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specific mileage or time interval for engine oil change detailed in manual (e.g., every 5,000-7,500 km)
Air Filter Replacement:
Specific interval detailed in manual
Spark Plug Replacement:
Specific interval detailed in manual
Transmission Oil Change:
Specific interval for CVT fluid/gear oil detailed in manual
Fluid Specifications
Brake Fluid Type:
DOT 4 (Recommended type and replacement interval in manual)
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water (Specifics in manual)
Known Issues
Common Wear Items:
CVT belt wear, brake pad wear, tire wear (refer to manual for inspection and replacement)
Electrical Connections:
Potential for corrosion on connectors, especially in damp climates (Manual covers inspection and cleaning)
Fuel System:
Potential for injector clogging or fuel pump issues if poor quality fuel is used (Manual details cleaning and testing)
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer known for performance motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line is Aprilia's premium scooter offering, known for its blend of comfort, performance, and style.
Production
Manufacturing Location:
Details may vary, but Aprilia vehicles are typically produced in Italy.