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Aprilia SR 50 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Factory Year: 2004 Vehicle Type: Scooter Product Type: Service Repair Manual 👋 Introduction Market Position Target Audience: Aprilia SR 50 Factory (2004) Owners, Independent Repair Shops, Mechanics Key Features Key Selling Points: • Official Dealer Workshop Standard • Step-by-Step Diagrams • Comprehensive Coverage • Easy-to-Use Format • Authoritative Technical Information 📋 Manual Details Coverage Coverage Areas: • General Information • Periodic Maintenance • Tune-Up Procedures • Engine • Fuel and Lubrication System • Cooling System • Electrical System • Chassis • Servicing Information • Updates Format Format: PDF File Requirements: Adobe PDF Reader & WinZip Viewing Features: Zoom In/Out Compatibility Operating Systems: • Windows • Mac Language Language: English 📖 Manual Coverage Systems Systems Covered: • Engine Overhaul • Fuel Delivery System (Carburetor/Injection) • Lubrication System (Oil/Premix) • Cooling System (Liquid-Cooled) • Ignition System • Electrical System (Wiring Harness, Lighting, Battery) • Starter System • Transmission (CVT) • Braking System (Front/Rear) • Suspension System (Front Fork, Rear Shock Absorber) • Steering System • Frame and Bodywork • Wheels and Tires • Exhaust System Procedures Procedures Included: • Routine Maintenance (Oil Change, Filter Replacement, Spark Plug Replacement) • Engine Tuning and Carburetor Adjustment • Complete Engine Disassembly and Reassembly • Transmission Servicing • Brake System Bleeding and Pad Replacement • Suspension Fork Oil Change and Seal Replacement • Electrical System Troubleshooting and Component Testing • Wiring Diagram Interpretation • Torque Specification Charts • Fluid Capacities and Specifications • Diagnostic Procedures • Component Removal and Installation Depth Technical Depth: Comprehensive Workshop Level Manual Type: Factory Service Manual 📊 Manual Specifications File Properties File Format Details: Digital PDF Document Print Quality Print Quality: High Resolution, Suitable for Printing Binding Type Binding Type: Not Applicable (Digital) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-Cooled, 2-Stroke, Single-Cylinder Engine Displacement: 49.4 cc Bore X Stroke: 39.0 mm x 41.4 mm Compression Ratio: Approximately 9.5:1 (specific model dependent) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 12) Fuel Type: Unleaded Gasoline Lubrication Lubrication System: Automatic Oil Injection (Separate Lubrication System) Oil Type Recommendation: 2-Stroke Synthetic Oil (refer to manual for specific API/JASO ratings) Performance Power Output: Typically around 5-7 HP (varies by market and tuning) Ignition Ignition System: Electronic Ignition (CDI) Cooling Cooling Method: Liquid Cooling with Radiator and Fan Coolant Type Recommendation: Ethylene Glycol Based Antifreeze (50/50 mix with distilled water) 🔧 Transmission Primary Transmission Transmission Type: Automatic (Continuously Variable Transmission - CVT) Features Clutch Type: Centrifugal Automatic Clutch Drive Type: Belt Drive 📐 Dimensions General Length: Approx. 1795 mm (70.6 inches) Width: Approx. 715 mm (28.1 inches) Height: Approx. 1150 mm (45.3 inches) Wheelbase: Approx. 1275 mm (50.2 inches) Weights Dry Weight: Approx. 98 kg (216 lbs) Gross Vehicle Weight Rating: Refer to manual (typically around 240-260 kg) Wheels Tires Front Tire Size: 120/70-13 Rear Tire Size: 130/60-13 Wheel Type: Alloy 🛡️ Safety Features Features Braking System Front: Hydraulic Disc Brake Braking System Rear: Hydraulic Disc Brake Lighting: Halogen Headlamp, LED Taillight 💡 Technology Features Infotainment Instrument Panel: Digital/Analog Combination Display (Speedometer, Tachometer, Fuel Gauge, Odometer, Clock) Features Lighting Technology: Halogen Headlamp for good visibility Starting System: Electric Starter 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 3,000-5,000 km or annually) Spark Plug Replacement: Refer to manual (typically every 5,000-10,000 km) Air Filter Cleaning Replacement: Refer to manual (inspect at regular intervals, replace as needed) Gearbox Oil Change: Refer to manual (typically every 6,000-12,000 km) Fluid Specifications Transmission Oil Type: SAE 80W-90 Gear Oil (refer to manual for specific API GL rating) Brake Fluid Type: DOT 4 (refer to manual for specific recommendations) Known Issues Common Wear Items: • Drive Belt • Brake Pads • Spark Plug • Air Filter • Tires Potential Maintenance Items: • Carburetor Cleaning/Adjustment • Coolant System Flushing • Suspension Seal Replacement 📚 Vehicle History Brand Heritage Brand Origin: Italy Brand Focus: Sport Motorcycles and Scooters Model Evolution Sr50 Lineage: The SR 50 model line has a long history of performance-oriented scooters. Factory Trim Distinction: The 'Factory' designation typically signifies a higher performance variant with upgraded components and sportier styling. 🏆 Awards & Recognition Recognitions General Reputation: Aprilia SR 50 models are generally well-regarded for their sporty performance and handling in the scooter segment.
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Aprilia SR 50 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50 Factory
Year:
2004
Vehicle Type:
Scooter
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Aprilia SR 50 Factory (2004) Owners, Independent Repair Shops, Mechanics
Key Features
Key Selling Points:
• Official Dealer Workshop Standard
• Step-by-Step Diagrams
• Comprehensive Coverage
• Easy-to-Use Format
• Authoritative Technical Information
📋 Manual Details
Coverage
Coverage Areas:
• General Information
• Periodic Maintenance
• Tune-Up Procedures
• Engine
• Fuel and Lubrication System
• Cooling System
• Electrical System
• Chassis
• Servicing Information
• Updates
Format
Format:
PDF
File Requirements:
Adobe PDF Reader & WinZip
Viewing Features:
Zoom In/Out
Compatibility
Operating Systems:
• Windows
• Mac
Language
Language:
English
📖 Manual Coverage
Systems
Systems Covered:
• Engine Overhaul
• Fuel Delivery System (Carburetor/Injection)
• Lubrication System (Oil/Premix)
• Cooling System (Liquid-Cooled)
• Ignition System
• Electrical System (Wiring Harness, Lighting, Battery)
• Starter System
• Transmission (CVT)
• Braking System (Front/Rear)
• Suspension System (Front Fork, Rear Shock Absorber)
• Steering System
• Frame and Bodywork
• Wheels and Tires
• Exhaust System
Procedures
Procedures Included:
• Routine Maintenance (Oil Change, Filter Replacement, Spark Plug Replacement)
• Engine Tuning and Carburetor Adjustment
• Complete Engine Disassembly and Reassembly
• Transmission Servicing
• Brake System Bleeding and Pad Replacement
• Suspension Fork Oil Change and Seal Replacement
• Electrical System Troubleshooting and Component Testing
• Wiring Diagram Interpretation
• Torque Specification Charts
• Fluid Capacities and Specifications
• Diagnostic Procedures
• Component Removal and Installation
Depth
Technical Depth:
Comprehensive Workshop Level
Manual Type:
Factory Service Manual
📊 Manual Specifications
File Properties
File Format Details:
Digital PDF Document
Print Quality
Print Quality:
High Resolution, Suitable for Printing
Binding Type
Binding Type:
Not Applicable (Digital)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-Cooled, 2-Stroke, Single-Cylinder
Engine Displacement:
49.4 cc
Bore X Stroke:
39.0 mm x 41.4 mm
Compression Ratio:
Approximately 9.5:1 (specific model dependent)
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 12)
Fuel Type:
Unleaded Gasoline
Lubrication
Lubrication System:
Automatic Oil Injection (Separate Lubrication System)
Oil Type Recommendation:
2-Stroke Synthetic Oil (refer to manual for specific API/JASO ratings)
Performance
Power Output:
Typically around 5-7 HP (varies by market and tuning)
Ignition
Ignition System:
Electronic Ignition (CDI)
Cooling
Cooling Method:
Liquid Cooling with Radiator and Fan
Coolant Type Recommendation:
Ethylene Glycol Based Antifreeze (50/50 mix with distilled water)
🔧 Transmission
Primary Transmission
Transmission Type:
Automatic (Continuously Variable Transmission - CVT)
Features
Clutch Type:
Centrifugal Automatic Clutch
Drive Type:
Belt Drive
📐 Dimensions
General
Length:
Approx. 1795 mm (70.6 inches)
Width:
Approx. 715 mm (28.1 inches)
Height:
Approx. 1150 mm (45.3 inches)
Wheelbase:
Approx. 1275 mm (50.2 inches)
Weights
Dry Weight:
Approx. 98 kg (216 lbs)
Gross Vehicle Weight Rating:
Refer to manual (typically around 240-260 kg)
Wheels Tires
Front Tire Size:
120/70-13
Rear Tire Size:
130/60-13
Wheel Type:
Alloy
🛡️ Safety Features
Features
Braking System Front:
Hydraulic Disc Brake
Braking System Rear:
Hydraulic Disc Brake
Lighting:
Halogen Headlamp, LED Taillight
💡 Technology Features
Infotainment
Instrument Panel:
Digital/Analog Combination Display (Speedometer, Tachometer, Fuel Gauge, Odometer, Clock)
Features
Lighting Technology:
Halogen Headlamp for good visibility
Starting System:
Electric Starter
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically every 3,000-5,000 km or annually)
Spark Plug Replacement:
Refer to manual (typically every 5,000-10,000 km)
Air Filter Cleaning Replacement:
Refer to manual (inspect at regular intervals, replace as needed)
Gearbox Oil Change:
Refer to manual (typically every 6,000-12,000 km)
Fluid Specifications
Transmission Oil Type:
SAE 80W-90 Gear Oil (refer to manual for specific API GL rating)
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendations)
Known Issues
Common Wear Items:
• Drive Belt
• Brake Pads
• Spark Plug
• Air Filter
• Tires
Potential Maintenance Items:
• Carburetor Cleaning/Adjustment
• Coolant System Flushing
• Suspension Seal Replacement
📚 Vehicle History
Brand Heritage
Brand Origin:
Italy
Brand Focus:
Sport Motorcycles and Scooters
Model Evolution
Sr50 Lineage:
The SR 50 model line has a long history of performance-oriented scooters.
Factory Trim Distinction:
The 'Factory' designation typically signifies a higher performance variant with upgraded components and sportier styling.
🏆 Awards & Recognition
Recognitions
General Reputation:
Aprilia SR 50 models are generally well-regarded for their sporty performance and handling in the scooter segment.
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