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Aprilia SR 50 2008 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SR 50 Year: 2008 Vehicle Type: Scooter Codes Vin Decoder Note: VIN typically starts with ZD4... 👋 Introduction Market Position Positioning: High-performance, sporty scooter Competitive Analysis Competitors 2008: Yamaha Aerox, Gilera Runner, Peugeot Speedfight Key Features Engine Variant: Likely a 2-stroke, liquid-cooled engine (common for SR 50 models) Design Focus: Sporty aesthetics, agile handling, performance-oriented Manual Value Proposition Benefit To Owner: Enables DIY maintenance and repairs, potentially saving significant costs and ensuring proper upkeep 📋 Manual Details Coverage Areas Primary Coverage: Complete Repair and Service Secondary Coverage: Periodic Maintenance, Tune-Up Procedures Technical Diagrams: Step-by-step diagrams for all workshop procedures Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'complete' and 'packed with all information') Manual Type Type: Factory Service Repair Manual Source Comparison: Same as used by official Aprilia dealers Language Language: English Format Format: PDF Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac Interactivity Zoom Functionality: Yes 📖 Manual Coverage Systems Covered Engine: Complete overhaul, disassembly, assembly, diagnostics Fuel System: Carburetor/Injection system, fuel pump, fuel lines, filter Lubrication System: Oil pump, oil passages, oil type specifications Cooling System: Radiator, coolant, water pump, thermostat, fan Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starting system, sensors, ECU Chassis: Frame, suspension (front forks, rear shock), steering, wheels, tires Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, fluid specifications Bodywork: Fairings, seat, storage, trim components Procedures Included Maintenance: Oil changes, filter replacement, spark plug replacement, air filter service, brake fluid flush, coolant flush Tune Up: Carburetor adjustment/cleaning, idle speed setting, ignition timing checks Repair: Engine rebuild, transmission repair, suspension component replacement, electrical component repair Troubleshooting: Diagnostic procedures for common and uncommon faults Installation: Component replacement and installation procedures Updates: Inclusion of any factory service updates or bulletins Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and electrical system overhauls Detail Level: Detailed instructions and step-by-step diagrams Specific Data Points: Torque settings, fluid capacities, component specifications 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable if text-based PDF (typical for modern service manuals) Print Quality Quality: High quality, suitable for printing workshop copies Binding Type Type: Digital (PDF) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Likely single-cylinder, 2-stroke, liquid-cooled (specific variant may differ) Engine Displacement: Typically 49cc for SR 50 models Bore X Stroke: Specifics available within the manual Cooling Method: Liquid cooling Performance Horsepower: Typically around 5-7 HP (may vary by specific engine variant and region) Torque: Specific values available within the manual Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 17.5) or potentially electronic fuel injection on some variants Fuel Type: Unleaded gasoline (min 95 RON recommended for 2-stroke) Lubrication System Oil Type: Specific 2-stroke synthetic or semi-synthetic oil for oil-injection system (details in manual) Engine Codes Engine Code Example: May refer to engine series like Minarelli LC (Liquid Cooled) or Piaggio Hi-Per 2 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Optional Type: N/A (CVT is standard for this model) Features Drive System: Belt drive Fluid Requirements Gear Oil Type: Specific gear oil for the final drive reduction gears (details in manual) 📐 Dimensions Exterior Length: Specifics available within the manual Width: Specifics available within the manual Height: Specifics available within the manual Weights Dry Weight: Approximately 105-110 kg (specifics in manual) Gross Vehicle Weight Rating: Specifics available within the manual Wheels Tires Front Tire Size: e.g., 130/60-13 (details in manual) Rear Tire Size: e.g., 130/60-13 (details in manual) Wheel Type: Alloy wheels 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles/scooters are not typically subjected to standardized crash tests like cars) Active Features Braking System: Disc brakes front and rear, often with hydraulic actuation Suspension Stability: Designed for stable handling and road holding Passive Features Lighting: Headlights, taillights, brake lights, turn signals Frame Construction: Steel frame designed for rigidity 💡 Technology Features Infotainment Instrument Cluster: Analog/digital combination instrument cluster with speedometer, tachometer, fuel gauge, indicator lights Driver Assistance ABS: ABS was an optional feature on some SR 50 models, but not standard on all 2008 variants. Check specific model configuration. Connectivity Smartphone Integration: N/A for a 2008 scooter 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 km or annually (specifics in manual) Air Filter Service: Every 3,000-6,000 km (or as needed based on conditions) Spark Plug Replacement: Every 5,000-10,000 km (specific plug type and gap are critical, found in manual) Brake Fluid Flush: Every 2 years or as recommended Fluid Specifications Engine Oil: Specific 2-stroke engine oil (e.g., API TC, JASO FD) - refer to manual for exact grade and mixture ratio if premixing is an option Coolant: Ethylene glycol-based antifreeze/coolant (e.g., 50/50 mix with distilled water) - refer to manual for specific type Brake Fluid: DOT...
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Aprilia SR 50 2008 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR 50
Year:
2008
Vehicle Type:
Scooter
Codes
Vin Decoder Note:
VIN typically starts with ZD4...
👋 Introduction
Market Position
Positioning:
High-performance, sporty scooter
Competitive Analysis
Competitors 2008:
Yamaha Aerox, Gilera Runner, Peugeot Speedfight
Key Features
Engine Variant:
Likely a 2-stroke, liquid-cooled engine (common for SR 50 models)
Design Focus:
Sporty aesthetics, agile handling, performance-oriented
Manual Value Proposition
Benefit To Owner:
Enables DIY maintenance and repairs, potentially saving significant costs and ensuring proper upkeep
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Repair and Service
Secondary Coverage:
Periodic Maintenance, Tune-Up Procedures
Technical Diagrams:
Step-by-step diagrams for all workshop procedures
Page Count
Estimated Page Count:
Extensive (specific count not provided, but described as 'complete' and 'packed with all information')
Manual Type
Type:
Factory Service Repair Manual
Source Comparison:
Same as used by official Aprilia dealers
Language
Language:
English
Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
Interactivity
Zoom Functionality:
Yes
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, disassembly, assembly, diagnostics
Fuel System:
Carburetor/Injection system, fuel pump, fuel lines, filter
Lubrication System:
Oil pump, oil passages, oil type specifications
Cooling System:
Radiator, coolant, water pump, thermostat, fan
Electrical System:
Wiring diagrams, battery, charging system, ignition system, lighting, starting system, sensors, ECU
Chassis:
Frame, suspension (front forks, rear shock), steering, wheels, tires
Brakes:
Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, fluid specifications
Bodywork:
Fairings, seat, storage, trim components
Procedures Included
Maintenance:
Oil changes, filter replacement, spark plug replacement, air filter service, brake fluid flush, coolant flush
Tune Up:
Carburetor adjustment/cleaning, idle speed setting, ignition timing checks
Repair:
Engine rebuild, transmission repair, suspension component replacement, electrical component repair
Troubleshooting:
Diagnostic procedures for common and uncommon faults
Installation:
Component replacement and installation procedures
Updates:
Inclusion of any factory service updates or bulletins
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and electrical system overhauls
Detail Level:
Detailed instructions and step-by-step diagrams
Specific Data Points:
Torque settings, fluid capacities, component specifications
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable if text-based PDF (typical for modern service manuals)
Print Quality
Quality:
High quality, suitable for printing workshop copies
Binding Type
Type:
Digital (PDF)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely single-cylinder, 2-stroke, liquid-cooled (specific variant may differ)
Engine Displacement:
Typically 49cc for SR 50 models
Bore X Stroke:
Specifics available within the manual
Cooling Method:
Liquid cooling
Performance
Horsepower:
Typically around 5-7 HP (may vary by specific engine variant and region)
Torque:
Specific values available within the manual
Fuel System
Fuel Delivery:
Carburetor (e.g., Dell'Orto PHVA 17.5) or potentially electronic fuel injection on some variants
Fuel Type:
Unleaded gasoline (min 95 RON recommended for 2-stroke)
Lubrication System
Oil Type:
Specific 2-stroke synthetic or semi-synthetic oil for oil-injection system (details in manual)
Engine Codes
Engine Code Example:
May refer to engine series like Minarelli LC (Liquid Cooled) or Piaggio Hi-Per 2
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Type:
N/A (CVT is standard for this model)
Features
Drive System:
Belt drive
Fluid Requirements
Gear Oil Type:
Specific gear oil for the final drive reduction gears (details in manual)
📐 Dimensions
Exterior
Length:
Specifics available within the manual
Width:
Specifics available within the manual
Height:
Specifics available within the manual
Weights
Dry Weight:
Approximately 105-110 kg (specifics in manual)
Gross Vehicle Weight Rating:
Specifics available within the manual
Wheels Tires
Front Tire Size:
e.g., 130/60-13 (details in manual)
Rear Tire Size:
e.g., 130/60-13 (details in manual)
Wheel Type:
Alloy wheels
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles/scooters are not typically subjected to standardized crash tests like cars)
Active Features
Braking System:
Disc brakes front and rear, often with hydraulic actuation
Suspension Stability:
Designed for stable handling and road holding
Passive Features
Lighting:
Headlights, taillights, brake lights, turn signals
Frame Construction:
Steel frame designed for rigidity
💡 Technology Features
Infotainment
Instrument Cluster:
Analog/digital combination instrument cluster with speedometer, tachometer, fuel gauge, indicator lights
Driver Assistance
ABS:
ABS was an optional feature on some SR 50 models, but not standard on all 2008 variants. Check specific model configuration.
Connectivity
Smartphone Integration:
N/A for a 2008 scooter
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 km or annually (specifics in manual)
Air Filter Service:
Every 3,000-6,000 km (or as needed based on conditions)
Spark Plug Replacement:
Every 5,000-10,000 km (specific plug type and gap are critical, found in manual)
Brake Fluid Flush:
Every 2 years or as recommended
Fluid Specifications
Engine Oil:
Specific 2-stroke engine oil (e.g., API TC, JASO FD) - refer to manual for exact grade and mixture ratio if premixing is an option
Coolant:
Ethylene glycol-based antifreeze/coolant (e.g., 50/50 mix with distilled water) - refer to manual for specific type
Brake Fluid:
DOT 4 hydraulic brake fluid (refer to manual for exact specification)
Gear Oil:
Specific gear oil for final drive - refer to manual for viscosity grade (e.g., SAE 80W-90)
Known Issues
Common Wear Items:
Drive belt, variator rollers, brake pads, tires, suspension components
Potential Faults:
Carburetor gumming (if not used regularly), electrical connector corrosion, cooling system leaks
Torque Settings
Availability:
Provided for all critical fasteners in the manual
📚 Vehicle History
Brand Heritage
Brand Origin:
Aprilia is an Italian manufacturer with a strong heritage in racing and performance motorcycles
Model Evolution
Sr Series Legacy:
The SR line has a long history of sporty, high-performance scooters
Production
Manufacturing Location:
Likely Italy or other Aprilia production facilities
🏆 Awards & Recognition
Recognitions
Historical Accolades:
Aprilia SR models are generally recognized for their sporty performance and handling in the scooter segment.
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