Aprilia SXV RXV 450 550 2006-2013 All Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV 450/550 Codes Product Code: APR-SXV-RXV-2006-2013-SRM-PDF 👋 Introduction Market Position Vehicle Segment: High-performance dual-sport/motocross motorcycles. Target Audience: Enthusiasts and owners of Aprilia SXV/RXV 450/550 motorcycles seeking to perform their own maintenance and repairs. Competitive Analysis Direct Competitors Segment: Other high-performance V-twin dual-sport/supermoto motorcycles from brands like KTM, Husqvarna, and occasionally Italian counterparts. Key Features Engine Configuration: Unique V-twin engine layout offering significant power and torque characteristics. Chassis Design: Lightweight and agile chassis optimized for aggressive riding and off-road or track use. Performance Focus: Designed for performance enthusiasts who prioritize power, handling, and riding experience. 📋 Manual Details Coverage Areas Engine Coverage: 450cc and 550cc V-twin engines Chassis Coverage: SXV and RXV models Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Page Count: Approximately 400-600 pages (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, component inspection, overhaul procedures for 450 and 550 V-twin engines. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel tank, fuel lines. Ignition System: Ignition coils, spark plugs, ECU (Engine Control Unit) diagnostics. Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation. Exhaust System: Exhaust headers, catalytic converter (if applicable), mufflers, sensor diagnostics. Transmission Clutch: Clutch operation, hydraulic system, gearbox disassembly and reassembly, gear selection mechanisms. Suspension Front: Front fork (upside-down) disassembly, service, oil changes, seal replacement, spring rates, damping adjustments. Suspension Rear: Monoshock rear suspension, linkage system, shock absorber service and adjustment, swingarm maintenance. Braking System: Front and rear disc brakes, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system, lighting, starter motor, instrumentation, fuses, relays. Frame Bodywork: Frame inspection, body panel removal and installation, fairings, seat, fuel tank mounting. Wheels Tires: Wheel bearing inspection and replacement, tire fitting and balancing, spoke tensioning (if applicable). Procedures Included Scheduled Maintenance: Detailed maintenance schedules, oil change intervals, filter replacement, spark plug checks, valve clearance adjustments. Troubleshooting: Diagnostic flowcharts and procedures for common electrical and mechanical issues. Engine Repair: Complete engine rebuild procedures, piston and cylinder replacement, crankshaft and connecting rod service. Transmission Repair: Gearbox component replacement, shift drum and fork alignment, clutch assembly overhaul. Suspension Service: Front and rear suspension fork/shock absorber internal service, seal replacement, fluid replenishment. Brake System Service: Brake system bleeding, caliper overhaul, master cylinder replacement, pad and disc inspection. Electrical Diagnostics: Component testing, wiring continuity checks, fault code interpretation (if ECU accessible). Torque Specifications: Detailed torque values for all critical fasteners. Technical Depth Depth Of Coverage: Comprehensive, covering everything from routine maintenance to complete engine and chassis overhauls. Diagnostic Capability: Detailed troubleshooting guides for identifying and resolving mechanical, electrical, and fuel system issues. Repair Instructions: Step-by-step illustrated instructions for all repair and maintenance tasks. Component Identification: Clear identification of all parts and their functions. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing quick access to specific information. Print Quality Print Readability: Designed for clear reading and printing of diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, liquid-cooled Displacement 450: 449cc Displacement 550: 549cc Bore Stroke 450: Approx. 70mm x 58mm Bore Stroke 550: Approx. 78mm x 58mm Compression Ratio: Varies by model year, typically around 12.0:1 to 13.0:1 Valvetrain: DOHC, 4 valves per cylinder Performance Horsepower 450: Estimated 60+ HP (stock, variations exist) Horsepower 550: Estimated 65+ HP (stock, variations exist) Torque 450: Estimated 40+ lb-ft Torque 550: Estimated 45+ lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Throttle Body: Dual throttle bodies (one per cylinder, often Keihin or similar) Fuel Type: Unleaded gasoline, 91 octane or higher recommended Oil Capacity Engine Oil Capacity: Approx. 1.8 - 2.2 liters (check manual for exact capacity) 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Optional Optional Transmission: N/A Features Clutch Type: Hydraulically operated wet multi-plate clutch Gear Ratios: Specific ratios available in the manual for each gear. Fluid Type Transmission Oil Type: API SG or higher, JASO MA compliant motorcycle specific lubricant (e.g., 10W-40 or 15W-50, consult manual). 📐 Dimensions Exterior Wheelbase: Varies slightly by model year, typically around 1460-1480mm Seat Height: High, typically around 900-920mm Weights Dry Weight: Approx. 130-135 kg Fuel Tank Capacity: Approx. 7.5 liters 🛡️ Safety Features Ratings Safety Ratings: Not typically rated by standard automotive safety organizations due to motorcycle classification. Active Features Braking Performance: High-performance braking system designed for aggressive use, often with radial calipers. Suspension Handling: Advanced suspension components provide excellent stability and control. Passive Features Frame Integrity: Robust frame construction provides rider support. Lighting: Standard headlight, tail light, and turn signals for road legality. 💡 Technology Features Infotainment...
V-twin engines can be sensitive to proper oil levels and maintenance; potential for oil leaks if not maintained correctly.
Electrical System:
Regulator/rectifier failures can occur, affecting battery charging. Wiring harness integrity should be checked.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle racing, particularly in Grand Prix and Supermoto disciplines.
Model Evolution
Sxv Rxv Development:
The SXV (Supermoto) and RXV (Dual-Sport) models were developed to bring Aprilia's performance expertise and unique V-twin engine to the street-legal and off-road performance segments.
Production
Production Period:
The SXV/RXV platform was produced for a significant period, with the 2006-2013 range representing a core generation of these models.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Model Recognition:
The SXV/RXV series was highly regarded in its segment for its performance, unique V-twin engine, and aggressive styling. Often praised by motorcycle journalists for its exciting character.
Ratings
Performance Ratings:
Consistently rated highly for power delivery and handling in specialist motorcycle publications during its production run.
Certifications
Emissions Compliance:
Compliant with emissions standards relevant to their model years and intended markets.
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