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Aprilia SXV RXV 450 550 2006-2013 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: SXV/RXV Model Variant: 450 & 550 Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Code: Variable based on specific SXV/RXV generation and model year. 👋 Introduction Market Position Category: High-performance V-twin supermoto and dual-sport motorcycles. Target Audience: Enthusiast owners, independent repair shops, and service technicians. Competitive Analysis Segment: Competed against other premium European performance motorcycles in the supermoto and lightweight dual-sport categories. Key Features Vehicle Focus: Agility, power, and aggressive styling, catering to track-day enthusiasts and off-road adventurers. Manual Value Proposition: Provides the essential technical knowledge to maintain, diagnose, and repair these complex and performance-oriented machines effectively. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Scope: Comprehensive diagnostics, maintenance, repair, and overhaul procedures. Page Count Estimated Pages: Likely over 500 pages, typical for comprehensive workshop manuals of this era. Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (primary, based on product description context) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of V-twin engine architecture, including cylinder heads, valve trains, crankshaft, connecting rods, pistons, lubrication system, cooling system, fuel injection, ignition system, and exhaust system. Transmission: Coverage of the gearbox, clutch assembly, shift mechanisms, and associated lubrication. Chassis And Suspension: In-depth information on the frame, swingarm, front fork (e.g., upside-down type), rear shock absorber, linkage systems, and steering components. Brakes: Front and rear brake systems, including master cylinders, brake lines, calipers, rotors, and hydraulic fluid specifications. Electrical System: Wiring diagrams, component locations, battery, starter, alternator, lighting, ignition, fuel injection control unit (ECU), and troubleshooting of electrical faults. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and emissions control systems. Cooling System: Radiator, cooling fan, water pump, coolant types, and bleeding procedures. Bodywork And Trim: Fairings, seat, fuel tank cover, fenders, and related fasteners and mounting points. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), chain adjustment, lubrication, spark plug replacement, valve clearance checks/adjustments. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom-based troubleshooting guides. Engine Rebuild: Step-by-step instructions for engine disassembly, inspection, component replacement, and reassembly, including torque specifications. Suspension Service: Fork seal replacement, shock absorber servicing, linkage bearing maintenance. Brake System Service: Brake fluid flush and bleed, caliper rebuild, master cylinder replacement. Electrical Diagnostics: Testing electrical circuits, component testing, wiring harness repair. Wheel And Tire Service: Tire mounting/dismounting, wheel balancing, spoke tensioning. Technical Depth Depth: Comprehensive, covering from basic owner maintenance to advanced workshop-level repairs and diagnostics. Detail Level: Detailed exploded views, diagnostic flowcharts, precise torque specifications, and special tool requirements. 📊 Manual Specifications File Format File Type: PDF Searchability: Typically searchable text content in PDF format. Print Quality Print Readability: Designed for clear reproduction when printed, with legible diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, V-twin engine. Displacement 450: Approximately 449cc (specific bore and stroke vary slightly by year/variant). Displacement 550: Approximately 549cc (specific bore and stroke vary slightly by year/variant). Valve Train: Desmodromic valve actuation (a hallmark Aprilia technology on some models, or conventional DOHC with bucket lifters depending on specific engine iteration). Performance Horsepower 450 Est: Estimated 50-60+ HP (peak figures can vary significantly with tuning and specific model). Horsepower 550 Est: Estimated 60-70+ HP (peak figures can vary significantly with tuning and specific model). Torque Characteristics: Known for strong mid-range torque, characteristic of V-twin configurations. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sophisticated ECU management. Ignition: Electronic ignition system, likely with dual spark plugs per cylinder for improved combustion. Lubrication Oil Type: High-performance synthetic motorcycle oil, typically SAE 10W-40 or 15W-50, meeting API SG or higher standards. Specific recommendation in manual. Oil Capacity Est: Approximately 1.5 - 2.0 liters (check manual for exact capacity). 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox. Optional Options: N/A (Typically single transmission option per model variant). Features Clutch: Hydraulically actuated wet multi-plate clutch. Final Drive: Chain drive. 📐 Dimensions Exterior Frame Type: Aluminum alloy frame (e.g., CrMo steel trellis with aluminum subframe on some models). Front Suspension Type: Upside-down telescopic fork (e.g., Marzocchi or Paioli), often with adjustable preload, compression, and rebound damping. Rear Suspension Type: Monoshock with progressive linkage system, adjustable for preload, compression, and rebound damping. Weights Dry Weight Est: Approximately 130-145 kg (dry, varies by model and year). Fuel Tank Capacity Est: Approximately 7-9 liters. 🛡️ Safety Features Ratings Safety Certifications: N/A (Motorcycles typically do not have automotive-style safety ratings like NHTSA or Euro NCAP, but are designed to meet relevant safety standards). Active Features Brakes: High-performance hydraulic disc brakes front and rear. Specifics on rotor diameter and caliper type (e.g., Brembo, ISR) would be detailed in the manual. Tires: Sport-oriented tires suitable for...
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Aprilia SXV RXV 450 550 2006-2013 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV/RXV
Model Variant:
450 & 550
Covered Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Code:
Variable based on specific SXV/RXV generation and model year.
👋 Introduction
Market Position
Category:
High-performance V-twin supermoto and dual-sport motorcycles.
Target Audience:
Enthusiast owners, independent repair shops, and service technicians.
Competitive Analysis
Segment:
Competed against other premium European performance motorcycles in the supermoto and lightweight dual-sport categories.
Key Features
Vehicle Focus:
Agility, power, and aggressive styling, catering to track-day enthusiasts and off-road adventurers.
Manual Value Proposition:
Provides the essential technical knowledge to maintain, diagnose, and repair these complex and performance-oriented machines effectively.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Scope:
Comprehensive diagnostics, maintenance, repair, and overhaul procedures.
Page Count
Estimated Pages:
Likely over 500 pages, typical for comprehensive workshop manuals of this era.
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (primary, based on product description context)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of V-twin engine architecture, including cylinder heads, valve trains, crankshaft, connecting rods, pistons, lubrication system, cooling system, fuel injection, ignition system, and exhaust system.
Transmission:
Coverage of the gearbox, clutch assembly, shift mechanisms, and associated lubrication.
Chassis And Suspension:
In-depth information on the frame, swingarm, front fork (e.g., upside-down type), rear shock absorber, linkage systems, and steering components.
Brakes:
Front and rear brake systems, including master cylinders, brake lines, calipers, rotors, and hydraulic fluid specifications.
Electrical System:
Wiring diagrams, component locations, battery, starter, alternator, lighting, ignition, fuel injection control unit (ECU), and troubleshooting of electrical faults.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, and emissions control systems.
Cooling System:
Radiator, cooling fan, water pump, coolant types, and bleeding procedures.
Bodywork And Trim:
Fairings, seat, fuel tank cover, fenders, and related fasteners and mounting points.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), chain adjustment, lubrication, spark plug replacement, valve clearance checks/adjustments.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes, symptom-based troubleshooting guides.
Engine Rebuild:
Step-by-step instructions for engine disassembly, inspection, component replacement, and reassembly, including torque specifications.
Suspension Service:
Fork seal replacement, shock absorber servicing, linkage bearing maintenance.
Brake System Service:
Brake fluid flush and bleed, caliper rebuild, master cylinder replacement.
Electrical Diagnostics:
Testing electrical circuits, component testing, wiring harness repair.
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, spoke tensioning.
Technical Depth
Depth:
Comprehensive, covering from basic owner maintenance to advanced workshop-level repairs and diagnostics.
Detail Level:
Detailed exploded views, diagnostic flowcharts, precise torque specifications, and special tool requirements.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Typically searchable text content in PDF format.
Print Quality
Print Readability:
Designed for clear reproduction when printed, with legible diagrams and text.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, V-twin engine.
Displacement 450:
Approximately 449cc (specific bore and stroke vary slightly by year/variant).
Displacement 550:
Approximately 549cc (specific bore and stroke vary slightly by year/variant).
Valve Train:
Desmodromic valve actuation (a hallmark Aprilia technology on some models, or conventional DOHC with bucket lifters depending on specific engine iteration).
Performance
Horsepower 450 Est:
Estimated 50-60+ HP (peak figures can vary significantly with tuning and specific model).
Horsepower 550 Est:
Estimated 60-70+ HP (peak figures can vary significantly with tuning and specific model).
Torque Characteristics:
Known for strong mid-range torque, characteristic of V-twin configurations.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sophisticated ECU management.
Ignition:
Electronic ignition system, likely with dual spark plugs per cylinder for improved combustion.
Lubrication
Oil Type:
High-performance synthetic motorcycle oil, typically SAE 10W-40 or 15W-50, meeting API SG or higher standards. Specific recommendation in manual.
Oil Capacity Est:
Approximately 1.5 - 2.0 liters (check manual for exact capacity).
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox.
Optional
Options:
N/A (Typically single transmission option per model variant).
Features
Clutch:
Hydraulically actuated wet multi-plate clutch.
Final Drive:
Chain drive.
📐 Dimensions
Exterior
Frame Type:
Aluminum alloy frame (e.g., CrMo steel trellis with aluminum subframe on some models).
Front Suspension Type:
Upside-down telescopic fork (e.g., Marzocchi or Paioli), often with adjustable preload, compression, and rebound damping.
Rear Suspension Type:
Monoshock with progressive linkage system, adjustable for preload, compression, and rebound damping.
Weights
Dry Weight Est:
Approximately 130-145 kg (dry, varies by model and year).
Fuel Tank Capacity Est:
Approximately 7-9 liters.
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycles typically do not have automotive-style safety ratings like NHTSA or Euro NCAP, but are designed to meet relevant safety standards).
Active Features
Brakes:
High-performance hydraulic disc brakes front and rear. Specifics on rotor diameter and caliper type (e.g., Brembo, ISR) would be detailed in the manual.
Tires:
Sport-oriented tires suitable for mixed on-road and off-road use depending on SXV/RXV designation (SXV typically more road-biased, RXV more off-road).
Passive Features
Frame Construction:
Rigid frame designed for stability and precise handling.
💡 Technology Features
Infotainment
Dashboard:
Digital or analog/digital combination instrument cluster displaying speed, RPM, gear position, trip meters, and warning lights. Specifics depend on year/trim.
Driver Assistance
Traction Control:
Typically not equipped with electronic rider aids like traction control or ABS in this model range.
Connectivity
Connectivity Features:
N/A (No advanced connectivity features expected in this generation of performance motorcycle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 km or annually, whichever comes first. Specific recommendation in manual.
Air Filter Cleaning:
Regular inspection and cleaning, replacement interval varies based on operating conditions (e.g., 6,000-12,000 km).
Valve Clearance Check:
Intervals vary, often around 10,000-20,000 km. Critical for performance and engine longevity.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Specific Aprilia-approved coolant may be recommended.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid, depending on system requirements. Always use fresh fluid.
Clutch Fluid Type:
Typically mineral oil (e.g., 15W) or DOT 4 brake fluid, depending on the hydraulic clutch master cylinder specification. Check manual.
Known Issues
Engine Characteristics:
Can be high-strung engines requiring diligent maintenance. Potential for issues related to fuel mapping, vibration, and component wear if not properly maintained.
Electrical Gremlins:
As with many Italian motorcycles of this era, electrical connectors and wiring harnesses may require periodic inspection and cleaning to prevent intermittent issues.
Cooling System Performance:
Due to powerful engines and often compact bodywork, ensuring proper cooling system function and coolant flow is crucial.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporting heritage, particularly in motorcycle racing (MotoGP, World Superbike).
Model Evolution
Development Focus:
The SXV/RXV series represented Aprilia's foray into high-performance V-twin supermoto and dual-sport motorcycles, leveraging their expertise in engine design and chassis dynamics.
Key Innovations:
Characterized by potent V-twin engines, advanced suspension, lightweight construction, and aggressive styling.
Production
Production Period:
The generation covered by this manual (2006-2013) was a significant period for these models.
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
Likely received positive reviews from motorcycle publications for its performance, handling, and unique V-twin character, despite some potential reliability concerns common to exotic performance bikes.
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