Aprilia SXV RXV 450-550 Motorcycle Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Model Variants: SXV 450, RXV 450, SXV 550, RXV 550 Generation First Generation Years: 2006 Codes Chassis Code: VDB / VDS (varies by model and year) 👋 Introduction Market Position Segment: High-performance Supermoto and Dual-Sport motorcycles. Target Audience: Enthusiast riders, mechanics, and owners seeking in-depth knowledge for maintenance and repair. Competitive Analysis Competitors: KTM EXC, Husqvarna SM/TE, Beta RR, TM Racing SMR/MX. Key Differentiators: Unique V-twin engine architecture (for the era), potent performance, distinctive styling, advanced chassis design. Key Features Manual Benefit: Empowers owners to perform complex maintenance and repairs, saving money and ensuring optimal performance and longevity. Vehicle Description: The Aprilia SXV/RXV range represents a pinnacle of performance in the supermoto and off-road segments, powered by potent V-twin engines and featuring race-bred chassis components. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance for Aprilia SXV and RXV 450/550 models. Specific Regions: Global (assuming factory manual accuracy) Page Count Estimated Pages: Likely 500-1000+ pages (typical for factory service manuals of this complexity). Manual Type Type: Factory Service Repair Manual (FSM) / Workshop Manual. Language Language: English (typical for downloadable factory manuals, can vary). Format Format: Digital Download (PDF or similar file format). 📖 Manual Coverage Systems Covered Engine: Complete overhaul, internal components, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel injection system, ignition system, exhaust system. Transmission: Gearbox disassembly and assembly, clutch system (including hydraulic actuation), shift mechanism, lubrication. Chassis And Frame: Frame inspection and repair, steering head bearings, swingarm and linkage, rear suspension (shock absorber, linkage), front suspension (forks, seals, damping). Braking System: Hydraulic system, caliper maintenance, disc inspection, brake fluid bleeding, master cylinder overhaul, rear brake system. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, ignition system components, lighting, instrumentation, ECU (Engine Control Unit) functions and diagnostics, troubleshooting electrical faults. Fuel System: Fuel pump, fuel filter, fuel lines, injectors, throttle body, fuel tank. Cooling System: Radiator, hoses, water pump, coolant specifications, bleeding procedures. Wheels And Tires: Tire pressure specifications, wheel bearing maintenance, rim types, tire replacement guidelines. Bodywork And Plastics: Fairing removal and installation, seat, fuel tank cover, fenders. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, chain adjustment, brake pad replacement, spark plug replacement, valve clearance checks/adjustment. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, systematic problem-solving guides. Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, gearbox repairs, suspension overhauls, and electrical system repairs. Technical Specifications: Torque values for all fasteners, engine specifications, chassis geometry, electrical component ratings. Special Tools: Identification and use of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) or similar e-book format. Searchability: Likely searchable text (if digitally produced and not scanned images only). Print Quality Printability: High-quality, printable pages. Allows for printing individual sections or the entire manual. Illustration Quality: Illustrated with clear, high-resolution diagrams and step-by-step images. Binding Type Binding: N/A (Digital Download - binding refers to the physical manual's construction, not applicable here). Paper Type Paper Quality: N/A (Digital Download - paper type refers to the physical manual's construction, not applicable here). ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin (77-degree V-angle), liquid-cooled. Displacement 450: 449.5 cc Displacement 550: 549.4 cc Bore Stroke 450: 68 x 63.4 mm Bore Stroke 550: 72 x 68 mm Compression Ratio: Approximately 12.5:1 (varies slightly) Valve Actuation: DOHC, 4 valves per cylinder. Performance Horsepower 450 Approx: Approx. 60-65 HP Horsepower 550 Approx: Approx. 70-75 HP Torque 450 Approx: Approx. 37-40 lb-ft Torque 550 Approx: Approx. 42-45 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with throttle bodies. Fuel Type: Unleaded gasoline, minimum 95 RON (Octane rating). Ignition System: Electronic ignition with dual spark plugs per cylinder (for improved combustion). 🔧 Transmission Standard Type: 6-speed manual gearbox. Clutch: Hydraulic wet multi-plate clutch. Features Gear Ratios: Specific ratios detailed within the manual (crucial for performance tuning and maintenance). Final Drive: O-ring sealed chain drive. 📐 Dimensions Exterior Wheelbase: Approx. 1460-1480 mm (1450mm typical for early models). Seat Height: Approx. 900-920 mm. Weights Dry Weight 450: Approx. 129 kg. Dry Weight 550: Approx. 131 kg. Fuel Tank Capacity: Approx. 7.2 liters (including reserve). 🛡️ Safety Features Ratings Certification: CE certified (typically for European market models). Active Features Brakes: Powerful dual front disc brakes with radial-mount calipers, single rear disc brake. Passive Features Frame Design: TIG welded aluminum alloy frame for strength and light weight. Suspension Design: Upside-down telescopic forks (Marzocchi or Paioli, typically) and adjustable monoshock rear suspension with linkage, designed for high-performance control. 💡 Technology Features Infotainment Display: Digital instrument cluster displaying speed, RPM, trip meters, gear...
Empowers owners to perform complex maintenance and repairs, saving money and ensuring optimal performance and longevity.
Vehicle Description:
The Aprilia SXV/RXV range represents a pinnacle of performance in the supermoto and off-road segments, powered by potent V-twin engines and featuring race-bred chassis components.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance for Aprilia SXV and RXV 450/550 models.
Specific Regions:
Global (assuming factory manual accuracy)
Page Count
Estimated Pages:
Likely 500-1000+ pages (typical for factory service manuals of this complexity).
Manual Type
Type:
Factory Service Repair Manual (FSM) / Workshop Manual.
Language
Language:
English (typical for downloadable factory manuals, can vary).
Gearbox disassembly and assembly, clutch system (including hydraulic actuation), shift mechanism, lubrication.
Chassis And Frame:
Frame inspection and repair, steering head bearings, swingarm and linkage, rear suspension (shock absorber, linkage), front suspension (forks, seals, damping).
Diagnostic procedures for common and uncommon issues, fault codes, systematic problem-solving guides.
Repair:
Step-by-step repair instructions for all major components and systems, including engine rebuilds, gearbox repairs, suspension overhauls, and electrical system repairs.
Technical Specifications:
Torque values for all fasteners, engine specifications, chassis geometry, electrical component ratings.
Special Tools:
Identification and use of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to full engine and gearbox rebuilds, including in-depth electrical diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) or similar e-book format.
Searchability:
Likely searchable text (if digitally produced and not scanned images only).
Print Quality
Printability:
High-quality, printable pages. Allows for printing individual sections or the entire manual.
Illustration Quality:
Illustrated with clear, high-resolution diagrams and step-by-step images.
Binding Type
Binding:
N/A (Digital Download - binding refers to the physical manual's construction, not applicable here).
Paper Type
Paper Quality:
N/A (Digital Download - paper type refers to the physical manual's construction, not applicable here).
Electronic Fuel Injection (EFI) with throttle bodies.
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane rating).
Ignition System:
Electronic ignition with dual spark plugs per cylinder (for improved combustion).
🔧 Transmission
Standard
Type:
6-speed manual gearbox.
Clutch:
Hydraulic wet multi-plate clutch.
Features
Gear Ratios:
Specific ratios detailed within the manual (crucial for performance tuning and maintenance).
Final Drive:
O-ring sealed chain drive.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1460-1480 mm (1450mm typical for early models).
Seat Height:
Approx. 900-920 mm.
Weights
Dry Weight 450:
Approx. 129 kg.
Dry Weight 550:
Approx. 131 kg.
Fuel Tank Capacity:
Approx. 7.2 liters (including reserve).
🛡️ Safety Features
Ratings
Certification:
CE certified (typically for European market models).
Active Features
Brakes:
Powerful dual front disc brakes with radial-mount calipers, single rear disc brake.
Passive Features
Frame Design:
TIG welded aluminum alloy frame for strength and light weight.
Suspension Design:
Upside-down telescopic forks (Marzocchi or Paioli, typically) and adjustable monoshock rear suspension with linkage, designed for high-performance control.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster displaying speed, RPM, trip meters, gear indicator, and warning lights.
Driver Assistance
ABS:
ABS was typically an optional feature on some later models, not standard on all variants. Manual will detail its operation if equipped.
Connectivity
ECU System:
Sophisticated ECU controlling fuel injection and ignition timing, offering performance tuning potential (e.g., via remap).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually. Manual will specify exact mileage and conditions.
Valve Clearance Check:
Initial check at 1,000 km, then every 6,000 km. Manual is critical for this procedure.
Spark Plug Replacement:
Every 8,000-12,000 km or as per manual recommendation.
Fluid Specifications
Engine Oil Type:
Full synthetic motorcycle oil, SAE 10W-40, API SG or higher, JASO MA/MA2 certified (e.g., Motul 7100 10W-40).
Engine Oil Capacity:
Approx. 1.5-1.7 liters (refer to manual for exact capacity with filter change).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (confirm specific requirement in manual).
Clutch Fluid Type:
Mineral oil (often shared with brakes, confirm in manual if it uses DOT fluid or mineral).
Known Issues
Common Problems:
Potential for early models to have stator failures, regulator/rectifier issues, coolant leaks (water pump seals), and occasional fuel injector issues. Regular maintenance is critical.
Maintenance Focus:
Strict adherence to service intervals, especially for valve adjustments and cooling system maintenance, is crucial for engine longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is an Italian manufacturer with a rich heritage in racing, particularly in MotoGP and World Superbike, known for its performance-oriented motorcycles.
Model Evolution
Development:
Developed with a focus on competition, drawing from Aprilia's extensive off-road and road racing experience. Introduced with a unique V-twin engine configuration.
Production
Production Period:
Original production started around 2006. Subsequent updates and variants have been produced.
Manufacturing Location:
Italy.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Highly regarded for its aggressive styling, powerful V-twin engine, and class-leading performance in the supermoto segment.
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