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Aprilia Tuono V4 R APRC 2011-2012 Workshop Service Repair Manual.

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🏷️ Basic Information Identification Make: Aprilia Model: Tuono V4 R APRC Model Variant: APRC (Aprilia Performance Ride Control) Years Covered: 2011, 2012 Codes Vin Code Generation Start: Not specified in product info, but typically starts with ZD4 Engine Code Designation: V4 R 👋 Introduction Market Position Market Segment: High-performance naked sportbike. Target Audience: Enthusiast riders seeking a powerful and technologically advanced motorcycle with a focus on track-day capability and aggressive street performance. Competitive Analysis Key Competitors: BMW S1000R, Ducati Streetfighter, KTM Super Duke R, Yamaha MT-10. Unique Selling Points: V-twin engine character (V4 in this case), advanced APRC electronic rider aids, premium chassis components, aggressive styling. Key Features Performance Focus: Engineered for exhilarating performance, agility, and rider engagement. Technological Advancement: Incorporates Aprilia's sophisticated APRC electronic suite, offering track-level adjustability for street use. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive service and repair information for the Aprilia Tuono V4 R APRC models 2011-2012. Page Count Page Count: 489 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling, fuel delivery, ignition, exhaust, engine control unit (ECU), sensors, actuators. Transmission Drivetrain: Clutch, gearbox, final drive (chain and sprockets), internal transmission components, clutch actuation. Chassis Suspension: Frame, swingarm, front fork (RST-194), rear shock absorber (Sachs), steering system, wheel bearings, adjustments, and replacements. Braking System: Brake calipers (Brembo monobloc), master cylinders, brake lines, brake fluid, ABS system components (if applicable), pad and disc replacement, bleeding procedures. Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlights, taillights, turn signals), horn, wiring diagrams, fuses, relays, ECU diagnostics, sensor connections. Aprc System: Aprilia Performance Ride Control system including Traction Control (ATC), Wheelie Control (AWC), Launch Control (ALC), Cruise Control (ACC), and Quick Shifter (AQS) calibration, diagnostics, and adjustments. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle bodies, fuel pressure regulator, evaporative emissions control (EVAP). Exhaust System: Exhaust headers, catalytic converter (if equipped), mufflers, exhaust valve operation, exhaust system sealing. Bodywork Ergonomics: Fairings, seat, fuel tank cover, handlebars, footpegs, levers, mirrors, body panel removal and installation. Procedures Included Preventative Maintenance: Scheduled maintenance checks, lubrication, filter replacements, fluid changes, chain adjustment, brake inspections, tire pressure checks. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation, electrical system troubleshooting, engine performance issues. Engine Rebuilding: Complete engine disassembly, inspection, repair, and reassembly procedures including piston, ring, cylinder, valve, and crankshaft service. Transmission Repair: Gearbox disassembly, inspection, repair, and reassembly, clutch replacement, clutch slave cylinder service. Suspension Adjustment: Front fork preload, compression, and rebound damping adjustments; rear shock preload and damping adjustments. Brake System Maintenance: Brake pad replacement, brake fluid flush and bleed, caliper service, rotor inspection. Electrical Diagnostics: Wiring harness inspection, component testing, diagnostic tool usage for ECU and sensor analysis. Aprc System Calibration: Specific procedures for calibrating traction control, wheelie control, launch control, and quick shifter settings via diagnostic tools. Bodywork Repair: Fairing repair and replacement, mounting point repair, installation of accessories. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures utilizing specific Aprilia diagnostic tools and software (e.g., GENDATA) for fault code reading, live data analysis, and actuator testing. Repair Scope: Covers everything from basic fluid changes and bolt checks to complete engine and gearbox rebuilds, suspension overhauls, and complex electrical system repairs. Data Precision: Provides precise torque specifications, clearances, fluid levels, and electrical parameters critical for correct repair and maintenance. Illustrations Diagrams: Highly illustrated with clear, step-by-step instructions, diagrams, and exploded views to aid in comprehension and execution of procedures. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Likely yes, for easy navigation and keyword searching of specific procedures or components. Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Digital Download (PDF); if printed, typically spiral-bound or perfect-bound for lay-flat use. Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V4 Displacement: 999.6 cc (cc) Bore X Stroke: 73 mm x 58.4 mm (mm x mm) Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: 165 hp @ 9750 rpm (hp @ rpm) Torque: 103 Nm @ 9500 rpm (Nm @ rpm) Fuel System Fuel Delivery: Multi-point sequential electronic fuel injection with Mikuni throttle bodies (bore 52 mm) Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: 18 liters (L) 🔧 Transmission Standard Transmission Type: 6-speed cassette type gearbox Clutch: Hydraulically operated multi-plate wet clutch Features Quick Shifter: Aprilia Quick Shift (AQS) system for clutchless upshifts. Final Drive: O-ring sealed chain, 17/42 final drive ratio. 📐 Dimensions Exterior Length: Approx. 2095 mm (mm) Width: Approx. 800 mm (mm) Height: Approx. 1110 mm (mm) Wheelbase: 1445 mm (mm) Weights Dry Weight: 185 kg (kg) Kerb Weight: Approx. 203 kg (fully fueled) (kg) Max Load: Not specified...
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Aprilia Tuono V4 R APRC 2011-2012 Workshop Service Repair Manual.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono V4 R APRC
Model Variant:
APRC (Aprilia Performance Ride Control)
Years Covered:
2011, 2012
Codes
Vin Code Generation Start:
Not specified in product info, but typically starts with ZD4
Engine Code Designation:
V4 R
👋 Introduction
Market Position
Market Segment:
High-performance naked sportbike.
Target Audience:
Enthusiast riders seeking a powerful and technologically advanced motorcycle with a focus on track-day capability and aggressive street performance.
Competitive Analysis
Key Competitors:
BMW S1000R, Ducati Streetfighter, KTM Super Duke R, Yamaha MT-10.
Unique Selling Points:
V-twin engine character (V4 in this case), advanced APRC electronic rider aids, premium chassis components, aggressive styling.
Key Features
Performance Focus:
Engineered for exhilarating performance, agility, and rider engagement.
Technological Advancement:
Incorporates Aprilia's sophisticated APRC electronic suite, offering track-level adjustability for street use.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service and repair information for the Aprilia Tuono V4 R APRC models 2011-2012.
Page Count
Page Count:
489
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, lubrication, cooling, fuel delivery, ignition, exhaust, engine control unit (ECU), sensors, actuators.
Transmission Drivetrain:
Clutch, gearbox, final drive (chain and sprockets), internal transmission components, clutch actuation.
Chassis Suspension:
Frame, swingarm, front fork (RST-194), rear shock absorber (Sachs), steering system, wheel bearings, adjustments, and replacements.
Braking System:
Brake calipers (Brembo monobloc), master cylinders, brake lines, brake fluid, ABS system components (if applicable), pad and disc replacement, bleeding procedures.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlights, taillights, turn signals), horn, wiring diagrams, fuses, relays, ECU diagnostics, sensor connections.
Aprc System:
Aprilia Performance Ride Control system including Traction Control (ATC), Wheelie Control (AWC), Launch Control (ALC), Cruise Control (ACC), and Quick Shifter (AQS) calibration, diagnostics, and adjustments.
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle bodies, fuel pressure regulator, evaporative emissions control (EVAP).
Exhaust System:
Exhaust headers, catalytic converter (if equipped), mufflers, exhaust valve operation, exhaust system sealing.
Bodywork Ergonomics:
Fairings, seat, fuel tank cover, handlebars, footpegs, levers, mirrors, body panel removal and installation.
Procedures Included
Preventative Maintenance:
Scheduled maintenance checks, lubrication, filter replacements, fluid changes, chain adjustment, brake inspections, tire pressure checks.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation, electrical system troubleshooting, engine performance issues.
Engine Rebuilding:
Complete engine disassembly, inspection, repair, and reassembly procedures including piston, ring, cylinder, valve, and crankshaft service.
Transmission Repair:
Gearbox disassembly, inspection, repair, and reassembly, clutch replacement, clutch slave cylinder service.
Suspension Adjustment:
Front fork preload, compression, and rebound damping adjustments; rear shock preload and damping adjustments.
Brake System Maintenance:
Brake pad replacement, brake fluid flush and bleed, caliper service, rotor inspection.
Electrical Diagnostics:
Wiring harness inspection, component testing, diagnostic tool usage for ECU and sensor analysis.
Aprc System Calibration:
Specific procedures for calibrating traction control, wheelie control, launch control, and quick shifter settings via diagnostic tools.
Bodywork Repair:
Fairing repair and replacement, mounting point repair, installation of accessories.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures utilizing specific Aprilia diagnostic tools and software (e.g., GENDATA) for fault code reading, live data analysis, and actuator testing.
Repair Scope:
Covers everything from basic fluid changes and bolt checks to complete engine and gearbox rebuilds, suspension overhauls, and complex electrical system repairs.
Data Precision:
Provides precise torque specifications, clearances, fluid levels, and electrical parameters critical for correct repair and maintenance.
Illustrations Diagrams:
Highly illustrated with clear, step-by-step instructions, diagrams, and exploded views to aid in comprehension and execution of procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely yes, for easy navigation and keyword searching of specific procedures or components.
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
Digital Download (PDF); if printed, typically spiral-bound or perfect-bound for lay-flat use.
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V4
Displacement:
999.6 cc (cc)
Bore X Stroke:
73 mm x 58.4 mm (mm x mm)
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
165 hp @ 9750 rpm (hp @ rpm)
Torque:
103 Nm @ 9500 rpm (Nm @ rpm)
Fuel System
Fuel Delivery:
Multi-point sequential electronic fuel injection with Mikuni throttle bodies (bore 52 mm)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
18 liters (L)
🔧 Transmission
Standard
Transmission Type:
6-speed cassette type gearbox
Clutch:
Hydraulically operated multi-plate wet clutch
Features
Quick Shifter:
Aprilia Quick Shift (AQS) system for clutchless upshifts.
Final Drive:
O-ring sealed chain, 17/42 final drive ratio.
📐 Dimensions
Exterior
Length:
Approx. 2095 mm (mm)
Width:
Approx. 800 mm (mm)
Height:
Approx. 1110 mm (mm)
Wheelbase:
1445 mm (mm)
Weights
Dry Weight:
185 kg (kg)
Kerb Weight:
Approx. 203 kg (fully fueled) (kg)
Max Load:
Not specified in product info, typically around 200 kg for rider and luggage.
🛡️ Safety Features
Ratings
ABS:
Bosch ABS 9MP with dual channel, potentially RLM (Rear Lift-up Mitigation).
Active Features
Traction Control:
Aprilia Traction Control (ATC) with multiple levels of adjustment.
Wheelie Control:
Aprilia Wheelie Control (AWC) with adjustable levels.
Launch Control:
Aprilia Launch Control (ALC) for optimized race starts.
Passive Features
Frame Construction:
Aluminum alloy frame with integrated swingarm pivot plates.
Brakes:
Front: Dual 320mm floating discs with Brembo M432 radial monobloc calipers. Rear: 220mm disc with Brembo caliper.
Lighting:
Halogen headlight, LED taillight, front and rear turn signals.
💡 Technology Features
Infotainment
Dashboard:
Multi-function LCD instrument panel with digital speedometer, tachometer, gear position indicator, fuel level, clock, and APRC status.
Driver Assistance
Aprc Suite:
Comprehensive suite including ATC, AWC, ALC, ACC, and AQS, offering multiple pre-set riding modes and customizability.
Connectivity
Diagnostic Port:
Specific Aprilia diagnostic connector for ECU interrogation and system updates.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1000 km or 1 month, whichever comes first (check manual for specifics).
Major Service Intervals:
Every 12,000 km or annually, including valve clearance checks and spark plug replacement (refer to manual for detailed schedule).
Fluid Specifications
Engine Oil:
SAE 10W-40, API SG or higher, JASO MA certified (e.g., Motul 7100 10W-40).
Coolant:
Ethylene glycol based coolant with distilled water, 50/50 mixture (e.g., Aprilia recommend coolant).
Brake Fluid:
DOT 4, high performance (e.g., Castrol DOT 4).
Clutch Fluid:
DOT 4 (same as brake fluid).
Final Drive Oil:
Not applicable (chain drive).
Known Issues
Potential Wear Items:
Clutch plates, chain and sprockets, brake pads and discs due to aggressive riding.
Common Faults Reported:
Occasional minor electrical gremlins, premature wear of valve cover gaskets, stator failure on some units (though less common on this generation).
Aprc Calibration Sensitivity:
APRC systems can be sensitive to tire pressure and wear, requiring occasional recalibration for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Engineering Philosophy:
Known for its racing heritage and development of high-performance Italian motorcycles.
Model Evolution
Tuono Lineage:
The Tuono V4 R builds upon the legacy of the original Tuono, a naked version of the RSV Mille superbike, evolving into a powerful V4-powered streetfighter.
Aprc Introduction:
The introduction of the APRC package marked a significant step in integrating sophisticated electronic rider aids into production motorcycles.
Production
Production Period:
The Tuono V4 R APRC was a key model in Aprilia's sportbike lineup during this period.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by motorcycle media for its potent engine, agile handling, and advanced electronics.
Ratings
Engine Performance Rating:
Widely recognized as one of the most powerful V4 engines in its class at the time of release.
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