2011 -2012 Aprilia Tuono V4 R Workshop Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono V4 R
Model Year:
2011-2012
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Market Position:
High-performance naked sportbike, positioned as a premium offering in the superbike segment.
Competitive Analysis
Competitors:
BMW S1000RR (naked variant), Ducati Streetfighter, KTM 1290 Super Duke R.
Key Features
Key Features:
V4 engine, advanced electronics, aggressive styling, track-focused performance.
Value Proposition
Manual Benefit:
Crucial for maintaining performance, longevity, and resale value of the Aprilia Tuono V4 R. Saves money on professional labor costs in the long run.
📋 Manual Details
Coverage
Page Count:
475
Language:
English
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems
Systems Covered:
Engine, Power Supply, Cooling System, Braking System, Chassis, Suspensions, Electrical System, Bodywork
Procedures
Procedures Included:
Maintenance, Troubleshooting, Repair, Diagnostics, Pre-Delivery Inspection
Technical Depth
Technical Depth:
Comprehensive diagnostic, repair, and maintenance information for professional technicians.
Special Tools
Special Tools Coverage:
Identifies and describes the use of specific Aprilia-approved tools required for various repair and maintenance procedures.
Troubleshooting
Troubleshooting Methodology:
Detailed diagnostic trees and symptom-based troubleshooting guides to identify and resolve issues.
Electrical System
Electrical Diagrams:
Includes comprehensive wiring diagrams for all electrical circuits and components.
Engine Disassembly
Engine From Vehicle:
Step-by-step instructions for engine removal and installation from the motorcycle chassis.
Engine Rebuild
Engine Rebuild Procedures:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications for internal components.
Power Supply
Power Supply System:
Covers the battery, charging system (alternator, regulator/rectifier), and starting system.
Suspensions
Suspension Systems:
Detailed information on front forks (e.g., Sachs, Marzocchi depending on spec) and rear shock absorber, including adjustment, overhaul, and fluid specifications.
Chassis
Chassis Components:
Covers frame, subframe, swingarm, steering head bearings, and wheel bearings.
Braking System
Brake System Details:
Covers front and rear brake calipers (e.g., Brembo radial-mount), master cylinders, brake lines, ABS system components, and rotor specifications.
Cooling System
Cooling System Details:
Includes radiator, water pump, thermostat, coolant lines, and bleeding procedures.
Bodywork
Bodywork Components:
Covers fairings, fuel tank, seat, handlebars, and associated fasteners and mounting points.
Pre Delivery
Pre Delivery Inspection:
Provides a checklist and procedures for pre-delivery inspection to ensure the motorcycle is ready for customer use.
📊 Manual Specifications
File
File Type:
Digital Download (PDF)
Quality
Print Quality:
High-resolution, suitable for printing
Binding
Binding Type:
N/A (Digital)
Paper
Paper Type:
N/A (Digital)
Source
Manual Origin:
Original Factory Service Repair Workshop Manual
Accuracy
Manual Accuracy:
Considered the most accurate and complete information available, as used by professional technicians.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V4, 4-stroke
Engine Displacement:
999.6 cc (1.0 Liter)
Bore X Stroke:
73.4 mm x 57.8 mm
Compression Ratio:
13.0:1 (approx.)
Performance
Horsepower Est:
160 hp @ 9500 rpm
Torque Est:
101 Nm (74.5 lb-ft) @ 9000 rpm
Fuel System
Fuel Induction:
Multi-point fuel injection with ride-by-wire throttle control.
Fuel Type:
Unleaded gasoline, 95-98 RON.
Cooling System
Cooling System Type:
Liquid-cooled
Lubrication
Lubrication System:
Wet sump
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Features
Clutch Type:
Multi-disc wet clutch with hydraulic actuation
Chain Drive
Final Drive:
Sealed O-ring chain
📐 Dimensions
Exterior
Length:
2070 mm (approx.)
Width:
800 mm (approx.)
Height:
1070 mm (approx.)
Weights
Dry Weight Est:
185 kg
Wet Weight Est:
201 kg
Fuel Capacity
Fuel Tank Capacity:
18 Liters (4.75 Gallons)
Wheelbase
Wheelbase:
1410 mm (approx.)
🛡️ Safety Features
Ratings
ABS:
Available (optional or standard depending on market/trim)
Active Features
Traction Control:
Yes, Aprilia Traction Control (ATC)
Wheelie Control:
Yes, Aprilia Wheelie Control (AWC)
Launch Control:
Yes, Aprilia Launch Control (ALC)
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Dash Display:
Multi-function LCD dashboard with analog-style tachometer.
Driver Assistance
Engine Maps:
Multiple selectable engine maps (e.g., Sport, Race, Rain).
Electronics Suite
Aprila Performance Control:
Integrated electronic rider aids including ATC, AWC, ALC.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
6,000 - 10,000 km or annually
Valve Clearance Interval Km:
20,000 - 24,000 km (approx.)
Fluid Specifications
Engine Oil Type:
Fully synthetic motorcycle oil, SAE 10W-50, API SG/SH/SJ/SL/SM, JASO MA/MA2.
Coolant Type:
Ethylene glycol-based coolant, 50% mixture with distilled water.
Brake Fluid Type:
DOT 4 or DOT 5.1
Known Issues
Common Issues:
Potential for ECU software glitches requiring updates, occasional clutch slave cylinder issues, some reports of fuel pump issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia has a long and successful history in motorcycle racing, particularly in Grand Prix, which influences their road-going sportbikes.
Model Evolution
Model Evolution:
The Tuono V4 R is the naked streetfighter variant of the RSV4 superbike, derived from Aprilia's MotoGP technology.
Production
Production Location:
Italy
Comprehensive diagnostic, repair, and maintenance information for professional technicians.
Special Tools
Special Tools Coverage:
Identifies and describes the use of specific Aprilia-approved tools required for various repair and maintenance procedures.
Troubleshooting
Troubleshooting Methodology:
Detailed diagnostic trees and symptom-based troubleshooting guides to identify and resolve issues.
Electrical System
Electrical Diagrams:
Includes comprehensive wiring diagrams for all electrical circuits and components.
Engine Disassembly
Engine From Vehicle:
Step-by-step instructions for engine removal and installation from the motorcycle chassis.
Engine Rebuild
Engine Rebuild Procedures:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications for internal components.
Power Supply
Power Supply System:
Covers the battery, charging system (alternator, regulator/rectifier), and starting system.
Suspensions
Suspension Systems:
Detailed information on front forks (e.g., Sachs, Marzocchi depending on spec) and rear shock absorber, including adjustment, overhaul, and fluid specifications.
Chassis
Chassis Components:
Covers frame, subframe, swingarm, steering head bearings, and wheel bearings.
Braking System
Brake System Details:
Covers front and rear brake calipers (e.g., Brembo radial-mount), master cylinders, brake lines, ABS system components, and rotor specifications.
Cooling System
Cooling System Details:
Includes radiator, water pump, thermostat, coolant lines, and bleeding procedures.
Bodywork
Bodywork Components:
Covers fairings, fuel tank, seat, handlebars, and associated fasteners and mounting points.
Pre Delivery
Pre Delivery Inspection:
Provides a checklist and procedures for pre-delivery inspection to ensure the motorcycle is ready for customer use.
📊 Manual Specifications
File
File Type:
Digital Download (PDF)
Quality
Print Quality:
High-resolution, suitable for printing
Binding
Binding Type:
N/A (Digital)
Paper
Paper Type:
N/A (Digital)
Source
Manual Origin:
Original Factory Service Repair Workshop Manual
Accuracy
Manual Accuracy:
Considered the most accurate and complete information available, as used by professional technicians.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V4, 4-stroke
Engine Displacement:
999.6 cc (1.0 Liter)
Bore X Stroke:
73.4 mm x 57.8 mm
Compression Ratio:
13.0:1 (approx.)
Performance
Horsepower Est:
160 hp @ 9500 rpm
Torque Est:
101 Nm (74.5 lb-ft) @ 9000 rpm
Fuel System
Fuel Induction:
Multi-point fuel injection with ride-by-wire throttle control.
Fuel Type:
Unleaded gasoline, 95-98 RON.
Cooling System
Cooling System Type:
Liquid-cooled
Lubrication
Lubrication System:
Wet sump
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual gearbox
Features
Clutch Type:
Multi-disc wet clutch with hydraulic actuation
Chain Drive
Final Drive:
Sealed O-ring chain
📐 Dimensions
Exterior
Length:
2070 mm (approx.)
Width:
800 mm (approx.)
Height:
1070 mm (approx.)
Weights
Dry Weight Est:
185 kg
Wet Weight Est:
201 kg
Fuel Capacity
Fuel Tank Capacity:
18 Liters (4.75 Gallons)
Wheelbase
Wheelbase:
1410 mm (approx.)
🛡️ Safety Features
Ratings
ABS:
Available (optional or standard depending on market/trim)
Active Features
Traction Control:
Yes, Aprilia Traction Control (ATC)
Wheelie Control:
Yes, Aprilia Wheelie Control (AWC)
Launch Control:
Yes, Aprilia Launch Control (ALC)
Passive Features
Lighting:
Halogen headlights, LED taillight
💡 Technology Features
Infotainment
Dash Display:
Multi-function LCD dashboard with analog-style tachometer.