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Arctic Cat 550 TRV ATV 2010 Workshop Service Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: 550 TRV Year: 2010 Vehicle Type: All-Terrain Vehicle (ATV) Codes Product Code: Arctic Cat 550 TRV ATV 2010 Workshop Service Manual PDF Download 👋 Introduction Market Position Segment: Utility ATV, Two-Up Riding Target Audience: Recreational riders, utility users, owners requiring detailed repair information Competitive Analysis Competitors: Polaris Sportsman Touring, Can-Am Outlander MAX, Yamaha Grizzly Key Features Vehicle Features: Two-Up riding capability (TRV designation), EFI, Automatic CVT, 4WD Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs, saving time and money compared to dealership service. Authenticity: Provides factory-level repair procedures and specifications. 📋 Manual Details Coverage Areas Primary Focus: Repair and Maintenance Page Count Total Pages: 273 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete Engine Assembly, Top End, Bottom End, Cooling System, Lubrication System Transmission: CVT System (Drive Clutch, Driven Clutch), Gearbox, Differential Drivetrain: 4WD System (Front Differential, Actuation), Driveshafts, Axles, Universal Joints Suspension: Front Suspension (A-Arms, Shocks, Springs), Rear Suspension (Trailing Arms, Air Shock, Springs) Steering: Steering Column, Tie Rods, Steering Rack (if applicable), Handlebar Assembly Brakes: Hydraulic Brake System (Front and Rear Calipers, Master Cylinders, Brake Lines, Brake Pads) Electrical: Ignition System, Starting System, Charging System (Stator, Regulator/Rectifier), Lighting System, Wiring Diagrams, EFI System Components Fuel System: Fuel Injection System (EFI) Components, Fuel Pump, Injectors, Fuel Lines Body And Frame: Frame Components, Body Panels, Racks, Seat Assembly Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Valve Adjustments Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Error Code Interpretation Repair: Component Disassembly, Reassembly, Component Replacement, Torque Specifications Overhaul: Engine Overhaul, Transmission Rebuild, Differential Rebuild Special Tools: Identification and use of specialized tools required for specific repairs Technical Depth Depth Level: Comprehensive from basic maintenance to complete engine and transmission rebuilds Diagnostic Focus: Detailed diagnostics for EFI and electrical systems 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable PDF for quick information retrieval Print Quality Resolution: High-resolution scans suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke SOHC Engine Displacement: 493cc (actual cubic centimeters) Bore X Stroke: 91.2 mm x 76.2 mm (example, refer to manual for exact) Cooling System: Liquid-Cooled Ignition System: Electronic Ignition (CDI) Compression Ratio: Refer to manual for exact specification (typically around 9.2:1 - 10.0:1) Performance Horsepower: Approx. 30-35 HP (estimate, manufacturer data varies) Torque: Refer to manual for specific torque figures Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (minimum 87 octane) Fuel Tank Capacity: 5.25 gallons (19.9 liters) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Gear Selection: High, Low, Neutral, Reverse, Park Drive System: 2WD/4WD with Electronic Front Differential Lock Features Clutch Type: Drive and Driven Sheave system Engine Braking: Utilizes CVT for effective engine braking on descents Fluid Specifications Cvt Fluid Type: Arctic Cat Special Gearcase Lube or equivalent (refer to manual for exact part number/specification) Final Drive Fluid Type: Arctic Cat Special Gearcase Lube or equivalent (refer to manual for exact part number/specification) 📐 Dimensions Exterior Length: 83 in. (210.8 cm) Width: 48 in. (121.9 cm) Height: 50 in. (127 cm) Wheelbase: 50 in. (127 cm) Cargo Front Rack Capacity: 100 lbs (45.4 kg) Rear Rack Capacity: 200 lbs (90.7 kg) Weights Dry Weight: 635 lbs (288 kg) Ground Clearance: 11 in. (27.9 cm) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI standards (as applicable for the era) Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Located on rear brake caliper Passive Features Lighting: Dual halogen headlights, taillight, brake light Operator Presence: Handlebar throttle and brake lever activation Rollover Protection: Standard ATV frame; no specific ROPS mentioned 💡 Technology Features Infotainment Display Panel: Digital gauge cluster displaying speed, RPM, fuel level, gear position, 2WD/4WD status. Driver Assistance Electronic Fuel Injection: EFI provides more consistent power delivery, better throttle response, and improved fuel efficiency. 4Wd System: On-demand 4WD with front differential lock for enhanced traction. Connectivity Charging Port: Often includes a 12V accessory outlet for charging devices (verify in manual). 🔧 Maintenance Service Intervals Initial Break In Service: Typically at 10-20 hours or 100-200 miles (refer to manual for precise break-in procedure and checks) Engine Oil Change: Every 100 hours or 6 months (whichever comes first) Air Filter Cleaning: Every 50 hours or as needed based on operating conditions Spark Plug Replacement: Refer to manual for specific interval (e.g., 200 hours or 12 months) Cv Belt Inspection: Every 100 hours or 6 months Fluid Specifications Engine Oil Type: SAE 0W-40 Synthetic (Arctic Cat recommends their branded oil, consult manual for exact specification) Engine Oil Capacity: Approx. 2.4 U.S. Quarts (2.3 Liters) with filter change...
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Arctic Cat 550 TRV ATV 2010 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
550 TRV
Year:
2010
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Product Code:
Arctic Cat 550 TRV ATV 2010 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Segment:
Utility ATV, Two-Up Riding
Target Audience:
Recreational riders, utility users, owners requiring detailed repair information
Competitive Analysis
Competitors:
Polaris Sportsman Touring, Can-Am Outlander MAX, Yamaha Grizzly
Key Features
Vehicle Features:
Two-Up riding capability (TRV designation), EFI, Automatic CVT, 4WD
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving time and money compared to dealership service.
Authenticity:
Provides factory-level repair procedures and specifications.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Maintenance
Page Count
Total Pages:
273
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Assembly, Top End, Bottom End, Cooling System, Lubrication System
Transmission:
CVT System (Drive Clutch, Driven Clutch), Gearbox, Differential
Drivetrain:
4WD System (Front Differential, Actuation), Driveshafts, Axles, Universal Joints
Suspension:
Front Suspension (A-Arms, Shocks, Springs), Rear Suspension (Trailing Arms, Air Shock, Springs)
Steering:
Steering Column, Tie Rods, Steering Rack (if applicable), Handlebar Assembly
Brakes:
Hydraulic Brake System (Front and Rear Calipers, Master Cylinders, Brake Lines, Brake Pads)
Electrical:
Ignition System, Starting System, Charging System (Stator, Regulator/Rectifier), Lighting System, Wiring Diagrams, EFI System Components
Fuel System:
Fuel Injection System (EFI) Components, Fuel Pump, Injectors, Fuel Lines
Body And Frame:
Frame Components, Body Panels, Racks, Seat Assembly
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Service, Valve Adjustments
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting Guides, Error Code Interpretation
Repair:
Component Disassembly, Reassembly, Component Replacement, Torque Specifications
Overhaul:
Engine Overhaul, Transmission Rebuild, Differential Rebuild
Special Tools:
Identification and use of specialized tools required for specific repairs
Technical Depth
Depth Level:
Comprehensive from basic maintenance to complete engine and transmission rebuilds
Diagnostic Focus:
Detailed diagnostics for EFI and electrical systems
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Text-searchable PDF for quick information retrieval
Print Quality
Resolution:
High-resolution scans suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke SOHC
Engine Displacement:
493cc (actual cubic centimeters)
Bore X Stroke:
91.2 mm x 76.2 mm (example, refer to manual for exact)
Cooling System:
Liquid-Cooled
Ignition System:
Electronic Ignition (CDI)
Compression Ratio:
Refer to manual for exact specification (typically around 9.2:1 - 10.0:1)
Performance
Horsepower:
Approx. 30-35 HP (estimate, manufacturer data varies)
Torque:
Refer to manual for specific torque figures
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (minimum 87 octane)
Fuel Tank Capacity:
5.25 gallons (19.9 liters)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Gear Selection:
High, Low, Neutral, Reverse, Park
Drive System:
2WD/4WD with Electronic Front Differential Lock
Features
Clutch Type:
Drive and Driven Sheave system
Engine Braking:
Utilizes CVT for effective engine braking on descents
Fluid Specifications
Cvt Fluid Type:
Arctic Cat Special Gearcase Lube or equivalent (refer to manual for exact part number/specification)
Final Drive Fluid Type:
Arctic Cat Special Gearcase Lube or equivalent (refer to manual for exact part number/specification)
📐 Dimensions
Exterior
Length:
83 in. (210.8 cm)
Width:
48 in. (121.9 cm)
Height:
50 in. (127 cm)
Wheelbase:
50 in. (127 cm)
Cargo
Front Rack Capacity:
100 lbs (45.4 kg)
Rear Rack Capacity:
200 lbs (90.7 kg)
Weights
Dry Weight:
635 lbs (288 kg)
Ground Clearance:
11 in. (27.9 cm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards (as applicable for the era)
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Located on rear brake caliper
Passive Features
Lighting:
Dual halogen headlights, taillight, brake light
Operator Presence:
Handlebar throttle and brake lever activation
Rollover Protection:
Standard ATV frame; no specific ROPS mentioned
💡 Technology Features
Infotainment
Display Panel:
Digital gauge cluster displaying speed, RPM, fuel level, gear position, 2WD/4WD status.
Driver Assistance
Electronic Fuel Injection:
EFI provides more consistent power delivery, better throttle response, and improved fuel efficiency.
4Wd System:
On-demand 4WD with front differential lock for enhanced traction.
Connectivity
Charging Port:
Often includes a 12V accessory outlet for charging devices (verify in manual).
🔧 Maintenance
Service Intervals
Initial Break In Service:
Typically at 10-20 hours or 100-200 miles (refer to manual for precise break-in procedure and checks)
Engine Oil Change:
Every 100 hours or 6 months (whichever comes first)
Air Filter Cleaning:
Every 50 hours or as needed based on operating conditions
Spark Plug Replacement:
Refer to manual for specific interval (e.g., 200 hours or 12 months)
Cv Belt Inspection:
Every 100 hours or 6 months
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (Arctic Cat recommends their branded oil, consult manual for exact specification)
Engine Oil Capacity:
Approx. 2.4 U.S. Quarts (2.3 Liters) with filter change (verify in manual)
Coolant Type:
Ethylene Glycol Antifreeze (50/50 mix with distilled water) (refer to manual for specific type/color)
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification)
Known Issues
Common Wear Items:
CVT belt, wheel bearings, ball joints, tie rod ends, brake pads.
Efi System:
Potential for clogged fuel injectors or issues with the throttle position sensor if maintenance is neglected.
Suspension Components:
Can experience wear over time, especially under heavy use or off-road conditions.
📚 Vehicle History
Brand Heritage
Brand Origin:
Arctic Cat, originally focused on snowmobiles, expanded into ATVs in the early 1990s.
Model Evolution
Trv Lineage:
The TRV designation signifies Arctic Cat's 'Two-Rider Vehicle' platform, introduced to cater to riders wanting to carry a passenger.
550 Platform:
The 550 engine platform was a significant offering in Arctic Cat's utility ATV lineup during this period, known for its torque and reliability.
Production
Manufacturing Location:
USA (Arctic Cat's primary manufacturing facilities were in Thief River Falls, Minnesota)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Arctic Cat ATVs of this era generally received positive reviews for their utility and feature sets in industry publications, though specific awards for the 2010 550 TRV are not widely documented.
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