Arctic Cat 700 Diesel SD ATV 2011 Repair Service Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 700 Diesel SD ATV Year: 2011 Product Type: Repair Service Manual Codes Oem Manual Identifier: Likely an internal Arctic Cat service bulletin or manual number, specific to the 2011 700 Diesel SD model. 👋 Introduction Market Position Category: Heavy-duty utility ATV, often targeted for work and serious off-road use. Unique Selling Proposition: Diesel engine offers superior torque, fuel efficiency, and durability compared to gasoline counterparts in its class. Competitive Analysis Competitors 2011: Polaris Ranger Diesel, John Deere Gator Diesel, Kubota RTV series (diesel variants). Key Features Engine Type: Diesel engine, known for low-end torque and fuel economy. Drivetrain: Often features a selectable 2WD/4WD system with front differential lock for enhanced traction. Suspension: Independent front and rear suspension for comfort and capability over varied terrain. Utility: Designed for hauling, towing, and challenging off-road conditions, often equipped with a power steering system (SD designation). 📋 Manual Details Coverage Areas Engine: Complete overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system (if applicable to diesel), exhaust system, emissions control. Transmission: Automatic CVTech transmission, clutch service, gearcase maintenance, driveline components (differentials, driveshafts, axles). Chassis: Frame inspection and repair, suspension (front and rear), steering system, braking system (hydraulic, calipers, master cylinder, lines), wheels, tires. Electrical: Wiring diagrams, lighting systems, battery service, starter motor, charging system, instrument cluster, control modules, diagnostic port access. Bodywork: Panel removal and installation, body component repair, seat service, storage compartments, body trim. Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation (if applicable to the diesel system), step-by-step troubleshooting guides. Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, lubrication points, pre-ride checks. Page Count Estimated Pages: Typically 300-500 pages for a comprehensive service manual of this type. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (diesel), transmission, driveline, differentials, axles, CV joints. Chassis And Suspension: Frame, front and rear suspension components (shocks, A-arms, bushings), steering linkage, steering column, hubs, bearings. Braking System: Front and rear brake assemblies, calipers, rotors, brake lines, master cylinder, parking brake, bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (alternator/stator), starter, ignition (glow plugs), lighting, indicators, switches, fuses, relays. Fuel System: Diesel injection system, fuel pump, fuel filter, fuel lines, fuel tank, bleeding procedures for diesel. Cooling System: Radiator, fan, coolant hoses, water pump, thermostat, coolant specifications. Lubrication System: Engine oil, oil filter, oil pump, oil passages, lubrication points, oil specifications. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug (glow plug) inspection, valve clearance adjustment (if applicable), lubrication, tire pressure checks. Engine Repair: Top-end rebuild, bottom-end overhaul, piston and ring replacement, cylinder head service, timing components (if applicable), injector service. Transmission Service: CVT belt inspection/replacement, primary/secondary clutch service, gearcase oil change, differential service, seal replacement. Suspension And Steering Repair: Shock absorber replacement, bushing replacement, ball joint service, tie rod end replacement, wheel bearing replacement, steering rack service. Brake System Overhaul: Brake pad replacement, rotor replacement, caliper overhaul, master cylinder replacement, brake line flushing and bleeding, parking brake adjustment. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing components, identifying shorts and open circuits, battery and charging system testing. Fuel System Diagnostics: Diagnosing fuel delivery issues, testing injectors, fuel pump pressure tests, filter replacement procedures for diesel. Troubleshooting Guides: Systematic approach to diagnosing common problems such as starting issues, poor performance, unusual noises, and leaks. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and component-level repair. Includes torque specifications, clearances, and detailed disassembly/assembly procedures. 📊 Manual Specifications File Format Format: PDF Searchable: Typically searchable text within the PDF for quick information retrieval. Printable: Yes, designed to be printable for workshop use. Print Quality Quality: High-resolution scans or digitally created PDFs with clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Make: Likely a licensed diesel engine, possibly from Yanmar or a similar manufacturer specializing in compact diesel powerplants for OPE/powersports. Type: Liquid-cooled, 4-stroke, naturally aspirated or turbocharged diesel. Displacement: Around 700cc (specific model variant may differ slightly, e.g., 695cc or similar). Bore X Stroke: Specific figures would be found in the manual, but typical for this displacement range. Compression Ratio: Typical diesel compression ratios, likely in the 18:1 to 22:1 range. Performance Horsepower: Generally in the 15-25 HP range for this class of utility diesel ATV, with an emphasis on torque. Torque: Significantly higher low-end torque than gasoline equivalents, crucial for towing and hauling. Fuel System Fuel Type: Diesel Fuel Injection System: Direct injection or indirect injection, likely a high-pressure common rail system in later models, but for 2011, could be mechanical or electronically controlled unit injectors. Fuel Filter: Requires a specific diesel fuel filter, replacement interval is...
Frame inspection and repair, suspension (front and rear), steering system, braking system (hydraulic, calipers, master cylinder, lines), wheels, tires.
Electrical:
Wiring diagrams, lighting systems, battery service, starter motor, charging system, instrument cluster, control modules, diagnostic port access.
Bodywork:
Panel removal and installation, body component repair, seat service, storage compartments, body trim.
Troubleshooting:
Diagnostic procedures for common and complex issues, fault code interpretation (if applicable to the diesel system), step-by-step troubleshooting guides.
Top-end rebuild, bottom-end overhaul, piston and ring replacement, cylinder head service, timing components (if applicable), injector service.
Transmission Service:
CVT belt inspection/replacement, primary/secondary clutch service, gearcase oil change, differential service, seal replacement.
Suspension And Steering Repair:
Shock absorber replacement, bushing replacement, ball joint service, tie rod end replacement, wheel bearing replacement, steering rack service.
Brake System Overhaul:
Brake pad replacement, rotor replacement, caliper overhaul, master cylinder replacement, brake line flushing and bleeding, parking brake adjustment.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing components, identifying shorts and open circuits, battery and charging system testing.
Systematic approach to diagnosing common problems such as starting issues, poor performance, unusual noises, and leaks.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and component-level repair. Includes torque specifications, clearances, and detailed disassembly/assembly procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Typically searchable text within the PDF for quick information retrieval.
Printable:
Yes, designed to be printable for workshop use.
Print Quality
Quality:
High-resolution scans or digitally created PDFs with clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Make:
Likely a licensed diesel engine, possibly from Yanmar or a similar manufacturer specializing in compact diesel powerplants for OPE/powersports.
Type:
Liquid-cooled, 4-stroke, naturally aspirated or turbocharged diesel.
Displacement:
Around 700cc (specific model variant may differ slightly, e.g., 695cc or similar).
Bore X Stroke:
Specific figures would be found in the manual, but typical for this displacement range.
Compression Ratio:
Typical diesel compression ratios, likely in the 18:1 to 22:1 range.
Performance
Horsepower:
Generally in the 15-25 HP range for this class of utility diesel ATV, with an emphasis on torque.
Torque:
Significantly higher low-end torque than gasoline equivalents, crucial for towing and hauling.
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Direct injection or indirect injection, likely a high-pressure common rail system in later models, but for 2011, could be mechanical or electronically controlled unit injectors.
Fuel Filter:
Requires a specific diesel fuel filter, replacement interval is critical.
Cooling System
Coolant Type:
Ethylene glycol based antifreeze/coolant, specific mixture ratio required (e.g., 50/50).
Lubrication System
Oil Type:
Diesel engine oil, likely a synthetic or synthetic blend meeting API specifications like CI-4 or CJ-4 for the year.
Oil Capacity:
Specific capacity listed in manual, typically 1.5-2.5 liters.
Oil Filter Part Number:
Will be specific to the Arctic Cat model and engine, e.g., a common one might be similar to 0823-029 or an equivalent from Mann Filter, Wix, etc.
Includes primary and secondary clutches, drive belt, with low and high range gearing.
Gear Selection:
Usually Park, Reverse, Neutral, Low, High.
Optional
Type:
N/A for this specific model designation.
Features
Gearcase Oil Type:
Specific gear oil, likely SAE 80W-90 or similar hypoid gear oil.
Gearcase Oil Capacity:
Specific capacity for front and rear differentials/gearcases would be detailed in the manual.
📐 Dimensions
Exterior
Length:
Approx. 82-84 inches (manual will specify exact dimensions).
Width:
Approx. 46-48 inches (manual will specify exact dimensions).
Height:
Approx. 46-48 inches (manual will specify exact dimensions).
Wheelbase:
Approx. 50-52 inches (manual will specify exact dimensions).
Ground Clearance:
Typically 10-12 inches, crucial for off-road performance.
Weights
Dry Weight:
Likely in the 700-800 lbs range, heavier than gasoline counterparts due to the diesel engine.
Curb Weight:
Will include fluids and battery, slightly higher than dry weight.
Towing Capacity:
Typically rated around 1000-1500 lbs for this class of ATV.
Rack Capacity Front:
Often around 100 lbs.
Rack Capacity Rear:
Often around 200 lbs.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for all-terrain vehicles.
Active Features
Braking System:
Hydraulic disc brakes on all wheels, often with a sealed system for water/mud resistance. Parking brake mechanism.
Steering:
Power steering (SD designation) for improved maneuverability and reduced fatigue.
Traction:
Selectable 2WD/4WD with front differential lock enhances traction in slippery conditions.
Passive Features
Seatbelt Anchors:
Not standard; ATVs are designed for standing operation. Seatbelts are typically only for enclosed cab models or aftermarket modifications.
Rollover Protection:
Standard ATV design does not include rollover protection structures (ROPS). Always operate safely and with proper protective gear.
Lighting:
Dual headlights, taillight, brake light for visibility.
💡 Technology Features
Infotainment
Display:
Digital instrument cluster typically includes speedometer, odometer, trip meter, fuel level, engine temp, gear indicator.
Audio:
Not typically equipped with standard audio systems on utility models of this era.
Driver Assistance
Power Steering:
Electronic Power Steering (EPS) is standard on SD models, enhancing handling and reducing rider fatigue.
Connectivity
Diagnostic Port:
On-board diagnostics available through a specific port, requiring a diagnostic tool for fault code reading and advanced troubleshooting.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first. Consult manual for exact interval.
Air Filter Inspection:
Every 50 hours or as needed in dusty conditions. Replacement interval typically 200 hours or annually.
Fuel Filter Replacement:
Crucial for diesel. Typically every 100-200 hours or annually. Diesel fuel quality dictates frequency.
Cvt Belt Inspection:
Every 100 hours or annually. Replacement if cracked, frayed, or worn beyond spec.
Brake Fluid Flush:
Recommended every 2 years or 24 months, or if performance degrades.
Gearcase Oil Change:
Every 200 hours or annually. Include front and rear differentials.
Fluid Specifications
Engine Oil Viscosity:
e.g., 5W-40 Synthetic Diesel Engine Oil.
Gear Oil Viscosity:
e.g., SAE 80W-90 Hypoid Gear Oil.
Coolant Type:
50/50 mix of recommended antifreeze and distilled water.
Known Issues
Diesel Specific:
Glow plug system reliability, fuel injection system maintenance, potential for water contamination in fuel if not handled properly.
Cv Joint Wear:
Common wear item on ATVs; regular inspection and greasing is important.
Suspension Bushings:
Can wear over time leading to clunks and poor handling; manual will detail replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc., a long-standing manufacturer of snowmobiles, ATVs, and UTVs.
Powersports Focus:
Established presence in the powersports industry, known for performance and utility vehicles.
Model Evolution
700 Diesel Lineage:
Arctic Cat has offered diesel engine options in its utility ATV line, catering to users requiring high torque and fuel efficiency. The 700 Diesel SD represents a significant offering in this niche.
2011 Model Year Updates:
Specific updates for 2011 would include any revisions to the engine, suspension tuning, or feature additions for the diesel SD variant. Manual will detail specific changes.
Production
Manufacturing Location:
Typically manufactured in Thief River Falls, Minnesota, USA, or potentially other Arctic Cat facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2011 700 Diesel SD would be model-specific and could include positive reviews from ATV publications for its torque and utility.
Ratings
Consumer Reviews:
Generally positive for its class, appreciated for diesel power and utility, though often noted as heavier and potentially less agile than gasoline counterparts.
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