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Arctic Cat Arctic Cat EXT 600 1990-1998 Service Repair Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: EXT 600 Vehicle Type: Snowmobile Product Name: Arctic Cat Arctic Cat EXT 600 1990-1998 Service Repair Manual Generation Production Years: 1990-1998 👋 Introduction Market Position Description: This manual is positioned as an essential resource for Arctic Cat EXT 600 snowmobile owners and mechanics, offering a cost-effective and convenient alternative to traditional paper manuals for maintaining and repairing their vehicles. Value Proposition: Empowers owners to perform their own repairs and maintenance, saving on costly mechanic fees and extending the lifespan of their snowmobile. Key Features Features: Digital PDF format for easy access and printing, comprehensive coverage of all model years and styles, detailed step-by-step instructions with illustrations, suitable for both DIY enthusiasts and experienced mechanics. Benefits: Saves time and money by providing accurate repair information, increases user knowledge of the vehicle's systems. Competitive Analysis Comparison: Competes with similar service manuals from other snowmobile manufacturers of the era, offering a comprehensive solution for specific Arctic Cat models. 📋 Manual Details Coverage Areas Covered Models: Arctic Cat EXT 600 Snowmobiles from 1990 to 1998, all styles Year Range: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Purpose: Comprehensive workshop manual designed for in-depth service and repair. Language Language: English Format Format: PDF Accessibility: Accessible via web browser on any computer or mobile device. Digital Rights: No expiry dates; perpetual access to the digital manual. 📖 Manual Coverage Systems Covered Systems: General information, Troubleshooting, Lubrication & Maintenance, Tune-up, Adjustments for special use, Engine, Fuel system (carbureted and fuel injected), Exhaust system, Electrical systems, Oil injection system, Cooling system, Recoil starter, Drive system, Brake, Driven shaft, Dropcase, Driveshaft, Front suspension, Steering, Track, Rear suspension, Off-season storage, Wiring diagrams Specific Systems: Detailed coverage of the primary drive clutch (e.g., Arctic Cat APV) and driven clutch operation, engagement speeds, and calibration. Suspension Details: In-depth coverage of the Arctic Cat AWS (Arctic Wolf System) front suspension and the coupled rear suspension systems, including shock absorber service and adjustment. Brake System: Detailed procedures for brake caliper service, pad replacement, hydraulic system bleeding, and rotor inspection. Exhaust System: Details on exhaust pipe and muffler maintenance, gasket replacement, and tuning related to exhaust modifications. Oil Injection System: Detailed operation, maintenance, and troubleshooting of the oil injection pump and delivery system for automatic oil mixing. Procedures Included Procedures: Step-by-step instructions for complete disassembly, repair, maintenance, troubleshooting, adjustments, and rebuilds of all covered systems. Specific Procedures: Carburetor rebuild and adjustment, engine top-end overhaul, clutch removal and inspection, suspension component replacement (shocks, skis, bushings), track system maintenance, electrical system diagnostics, lighting repair, and recoil starter repair. Wiring Diagrams: Includes detailed wiring diagrams to aid in the diagnosis and repair of electrical circuits, lighting, ignition, and sensors. Technical Depth Depth: Comprehensive, from basic maintenance and tune-ups to advanced diagnostics and complete engine/component rebuilds. Includes detailed illustrations and photos. Diagnostics: Includes troubleshooting charts and procedures to diagnose common electrical and mechanical faults. Rebuilds: Provides detailed instructions for complete engine rebuilds, including crankshaft and connecting rod service. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader required. Compatibility: Compatible with all versions of Windows and Mac operating systems. Download Speed: Provided via Speed Download. Software Requirements: Winzip (or equivalent decompression software) may be needed for file extraction. Print Quality Printability: Fully printable (individual pages or entire manual). Page Layout: High-resolution digital pages suitable for clear printing. Searchability: PDF format allows for text searchability of repair procedures and specifications. Binding Type Binding: N/A (Digital format - PDF) Paper Type Paper: N/A (Digital format - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 600cc class (specific displacement may vary by sub-model, typically twin-cylinder, 2-stroke) Engine Description: Likely a Rotax or equivalent 597cc to 600cc liquid-cooled, parallel-twin, reed-valve inducted 2-stroke engine. Cooling System: Liquid-cooled (typically with a radiator and fan, or a heat exchanger system). Ignition System: CDI (Capacitor Discharge Ignition) with potential for electronic timing adjustments. Bore X Stroke: Specific dimensions would require detailed model research, but typically around 73mm x 73mm for this displacement class. Performance Horsepower Range: Estimated 90-110 HP (typical for 600cc 2-stroke engines of this era, precise figures require specific model data not provided) Torque Specifications: Includes crucial torque specifications for engine components such as cylinder heads, crankcase bolts, and exhaust manifolds. Fuel System Fuel Delivery: Carbureted and Fuel Injected models covered, detailing specific components and adjustments. Carburetor Details: Covers specific carburetor models used (e.g., Mikuni VM series), including jetting, float bowl adjustments, and synchronisation. Fuel Injection Details: For fuel-injected models, covers the EFI system components, sensors, injectors, fuel pump, and troubleshooting the electronic control unit (ECU). 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with chaincase/drive clutch and driven clutch systems. Features Features: Details on clutch calibration, belt inspection and replacement, chain...
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Taper: Snowmobile
Distributeur:
UGS: 99670
Collections: ALL Powersports

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Arctic Cat Arctic Cat EXT 600 1990-1998 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
EXT 600
Vehicle Type:
Snowmobile
Product Name:
Arctic Cat Arctic Cat EXT 600 1990-1998 Service Repair Manual
Generation
Production Years:
1990-1998
👋 Introduction
Market Position
Description:
This manual is positioned as an essential resource for Arctic Cat EXT 600 snowmobile owners and mechanics, offering a cost-effective and convenient alternative to traditional paper manuals for maintaining and repairing their vehicles.
Value Proposition:
Empowers owners to perform their own repairs and maintenance, saving on costly mechanic fees and extending the lifespan of their snowmobile.
Key Features
Features:
Digital PDF format for easy access and printing, comprehensive coverage of all model years and styles, detailed step-by-step instructions with illustrations, suitable for both DIY enthusiasts and experienced mechanics.
Benefits:
Saves time and money by providing accurate repair information, increases user knowledge of the vehicle's systems.
Competitive Analysis
Comparison:
Competes with similar service manuals from other snowmobile manufacturers of the era, offering a comprehensive solution for specific Arctic Cat models.
📋 Manual Details
Coverage Areas
Covered Models:
Arctic Cat EXT 600 Snowmobiles from 1990 to 1998, all styles
Year Range:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Manual
Purpose:
Comprehensive workshop manual designed for in-depth service and repair.
Language
Language:
English
Format
Format:
PDF
Accessibility:
Accessible via web browser on any computer or mobile device.
Digital Rights:
No expiry dates; perpetual access to the digital manual.
📖 Manual Coverage
Systems Covered
Systems:
General information, Troubleshooting, Lubrication & Maintenance, Tune-up, Adjustments for special use, Engine, Fuel system (carbureted and fuel injected), Exhaust system, Electrical systems, Oil injection system, Cooling system, Recoil starter, Drive system, Brake, Driven shaft, Dropcase, Driveshaft, Front suspension, Steering, Track, Rear suspension, Off-season storage, Wiring diagrams
Specific Systems:
Detailed coverage of the primary drive clutch (e.g., Arctic Cat APV) and driven clutch operation, engagement speeds, and calibration.
Suspension Details:
In-depth coverage of the Arctic Cat AWS (Arctic Wolf System) front suspension and the coupled rear suspension systems, including shock absorber service and adjustment.
Brake System:
Detailed procedures for brake caliper service, pad replacement, hydraulic system bleeding, and rotor inspection.
Exhaust System:
Details on exhaust pipe and muffler maintenance, gasket replacement, and tuning related to exhaust modifications.
Oil Injection System:
Detailed operation, maintenance, and troubleshooting of the oil injection pump and delivery system for automatic oil mixing.
Procedures Included
Procedures:
Step-by-step instructions for complete disassembly, repair, maintenance, troubleshooting, adjustments, and rebuilds of all covered systems.
Specific Procedures:
Carburetor rebuild and adjustment, engine top-end overhaul, clutch removal and inspection, suspension component replacement (shocks, skis, bushings), track system maintenance, electrical system diagnostics, lighting repair, and recoil starter repair.
Wiring Diagrams:
Includes detailed wiring diagrams to aid in the diagnosis and repair of electrical circuits, lighting, ignition, and sensors.
Technical Depth
Depth:
Comprehensive, from basic maintenance and tune-ups to advanced diagnostics and complete engine/component rebuilds. Includes detailed illustrations and photos.
Diagnostics:
Includes troubleshooting charts and procedures to diagnose common electrical and mechanical faults.
Rebuilds:
Provides detailed instructions for complete engine rebuilds, including crankshaft and connecting rod service.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader required.
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Download Speed:
Provided via Speed Download.
Software Requirements:
Winzip (or equivalent decompression software) may be needed for file extraction.
Print Quality
Printability:
Fully printable (individual pages or entire manual).
Page Layout:
High-resolution digital pages suitable for clear printing.
Searchability:
PDF format allows for text searchability of repair procedures and specifications.
Binding Type
Binding:
N/A (Digital format - PDF)
Paper Type
Paper:
N/A (Digital format - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
600cc class (specific displacement may vary by sub-model, typically twin-cylinder, 2-stroke)
Engine Description:
Likely a Rotax or equivalent 597cc to 600cc liquid-cooled, parallel-twin, reed-valve inducted 2-stroke engine.
Cooling System:
Liquid-cooled (typically with a radiator and fan, or a heat exchanger system).
Ignition System:
CDI (Capacitor Discharge Ignition) with potential for electronic timing adjustments.
Bore X Stroke:
Specific dimensions would require detailed model research, but typically around 73mm x 73mm for this displacement class.
Performance
Horsepower Range:
Estimated 90-110 HP (typical for 600cc 2-stroke engines of this era, precise figures require specific model data not provided)
Torque Specifications:
Includes crucial torque specifications for engine components such as cylinder heads, crankcase bolts, and exhaust manifolds.
Fuel System
Fuel Delivery:
Carbureted and Fuel Injected models covered, detailing specific components and adjustments.
Carburetor Details:
Covers specific carburetor models used (e.g., Mikuni VM series), including jetting, float bowl adjustments, and synchronisation.
Fuel Injection Details:
For fuel-injected models, covers the EFI system components, sensors, injectors, fuel pump, and troubleshooting the electronic control unit (ECU).
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with chaincase/drive clutch and driven clutch systems.
Features
Features:
Details on clutch calibration, belt inspection and replacement, chain tension adjustment, and related drive system components.
📐 Dimensions
Weights
Dry Weight:
Approximately 450-500 lbs (estimated, as exact specifications vary by year and trim).
🛡️ Safety Features
Active Features
Safety Features:
Standard safety features of the era would include an engine kill switch, brake lever interlock, and potentially a throttle limiter system.
💡 Technology Features
Infotainment
Features:
Basic instrumentation typical for the era, including speedometer, tachometer, odometer, and indicator lights for engine functions. No advanced infotainment systems expected.
Driver Assistance
Features:
Limited to standard mechanical systems. No electronic driver assistance features such as ABS or traction control.
Connectivity
Features:
No external connectivity features expected for models of this vintage.
🔧 Maintenance
Service Intervals
Intervals:
Detailed schedules for routine maintenance tasks such as spark plug replacement, air filter cleaning/replacement, chaincase lubrication, track tension checks, and clutch inspection.
Tune Up Interval:
Annual or every 1000 miles/100 hours, whichever comes first, for comprehensive tune-up procedures.
Clutch Service:
Recommended intervals for clutch inspection, cleaning, and replacement of wear components like rollers and springs.
Skid Frame Maintenance:
Guidance on lubrication of suspension pivot points and inspection of bogie wheels and shock absorber linkage.
Fluid Specifications
Engine Oil:
Specific 2-stroke synthetic or semi-synthetic oil recommendations (e.g., API TC or JASO FD rated, with specific viscosity grades like 0W-30 or 10W-30 for injection systems if applicable).
Chaincase Oil:
Specific gear oil recommendations for the chaincase (e.g., 80W-90 GL-5 or specific Arctic Cat branded fluid).
Coolant Type:
Specific antifreeze/coolant mixture recommendations (e.g., ethylene glycol based, 50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid specifications for the braking system.
Known Issues
Common Problems:
Potential issues common to 1990s 2-stroke snowmobiles may include carburetor tuning, recoil starter wear, clutch engagement issues, track wear, and front suspension component wear. The manual would address these specific to the EXT 600.
Specific Wear Items:
Addresses wear items such as track clips, slide rails, hyfax, carbides, and shock absorbers.
Engine Reliability:
Addresses potential issues like crank seal leaks, exhaust pipe gaskets, and reed valve wear, common in high-performance 2-stroke engines.
Electrical Problems:
Addresses issues with ignition coils, stator, voltage regulator, and wiring harness integrity.
📚 Vehicle History
Brand Heritage
Heritage:
Arctic Cat is a long-standing manufacturer of snowmobiles and ATVs, known for performance and innovation in the powersports industry.
Model Evolution
Evolution:
The EXT 600 was a popular model within Arctic Cat's lineup during the 1990s, often representing a balance of trail comfort and performance, likely evolving through several chassis and engine updates within this period.
Model Significance:
The EXT 600 models represented a significant portion of Arctic Cat's performance trail sled offerings in the 1990s.
Production
Manufacturing Location:
Likely manufactured in North America (USA or Canada) by Arctic Cat.
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