2000 Arctic Cat all Snowmobile Models Service Manual Bearcat Panther Pantera Powder Special Thundercat Z ZL ZR ZRT 340 370 440 500 550 580 600 700 800 1000
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Basic Information Identification Make: Arctic Cat Model Year: 2000 Product Type: Service Manual Product Format: PDF Download Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to understand and maintain their Arctic Cat snowmobiles. Value Proposition Cost Savings: Enables users to perform maintenance and repairs, saving on expensive dealer labor costs. Key Features Instant Access: Immediate download provides instant access to critical service information. Comprehensive Coverage: Covers a vast array of 2000 model year Arctic Cat snowmobiles, offering exceptional value. Manual Details Coverage Areas Covered Models: Bearcat 340, Bearcat 440 I, Bearcat 440 II, Bearcat W/T, Pantera 580 EFI, Pantera 1000, Panther 340, Panther 440, Panther 550, Powder Special 500 EFI, Powder Special 500 EFI LE, Powder Special 600, Powder Special 600 LE, Powder Special 600 EFI, Powder Special 600 EFI LE, Powder Special 700, Powder Special 700 LE, Thundercat, Thundercat M/C, Triple Touring 600, Z 370, Z 440, ZL 440, ZL 500, ZL 500 EFI, ZL 550, ZL 580 EFI, ZL 600, ZL 600 EFI, ZL 700, ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI, ZR 600 EFI LE (Clicker), ZR 600 EFI LE (Reverse), ZR 700, ZR 700 LE (Clicker), ZR 700 LE (Reverse), ZRT 600, ZRT 800 Page Count Page Count: 647 Manual Type Manual Type: Comprehensive Service Manual Language Language: English Format File Format: PDF Searchability: PDF format typically allows for text searching of keywords, aiding in quick information retrieval. Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader Manual Coverage Systems Covered Engine Service: Detailed diagnostics, repair, and overhaul procedures for all listed engine displacements. Powertrain And Drivetrain: Clutch system (primary and secondary), drive system, chaincase, track, and suspension components. Electrical System: Comprehensive wiring diagrams, ignition system, lighting, starting and charging systems, and accessory electrical components. Chassis And Body: Frame, body panels, seat, handlebars, controls, and tunnel repairs. Fuel System: Carburetor/EFI system maintenance, fuel pump, fuel lines, and tank servicing. Cooling System: Radiator, coolant lines, thermostat, and fan maintenance for liquid-cooled models. Steering System: Detailed inspection and repair procedures for steering linkages, tie rods, and steering post. Track Drive System: Covers track removal, installation, tensioning, and inspection of drive sprockets and sliders. Procedures Included Routine Maintenance: Oil changes, spark plug replacement, track tension adjustment, suspension lubrication, and general inspection procedures. Diagnostic Troubleshooting: Systematic troubleshooting guides, common problem identification, and diagnostic strategies. Component Repair And Rebuild: Detailed step-by-step instructions for engine overhauls, transmission repairs, clutch rebuilding, and suspension component replacement. Electrical Diagnostics: Fault finding for ignition, charging, lighting, and sensor circuits using provided wiring diagrams. Suspension Service: Covers front and rear suspension adjustments, shock absorber servicing, and bearing maintenance. Engine Top End Rebuild: Step-by-step instructions for cylinder head removal, piston and ring replacement, and cylinder inspection. Technical Depth Depth Of Coverage: Extensive, covering basic adjustments to full component rebuilds and complex diagnostics. Wiring Diagrams: Includes comprehensive, model-specific wiring and circuit diagrams crucial for electrical diagnostics. Illustrations Visual Aids: Includes detailed illustrations, photos, and exploded views to clarify procedures. Technical Data Specification Tables: Contains comprehensive specification tables for all covered models and components. Manual Specifications File Quality Print Quality: High-resolution PDF ensuring clear text and images when printed. Printability Printable Pages: All pages are printable, allowing for convenient workshop use. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engines Engine Displacements: 340cc, 370cc, 440cc, 500cc, 550cc, 580cc, 600cc, 700cc, 800cc, 1000cc. Engine Types Engine Configurations: 2-stroke, liquid-cooled and fan-cooled twin-cylinder engines are prevalent across models. Some Thundercat models may feature triple-cylinder configurations. Efi Systems: For EFI models, covers diagnostic procedures, sensor testing, fuel injector servicing, and ECU troubleshooting. Fuel System Fuel Delivery: Carbureted (Mikuni VM series often used) and Electronic Fuel Injection (EFI) systems depending on the specific model and trim. Performance Notes Performance Aspects: Horsepower and torque figures vary significantly by engine displacement and tuning; manual provides specific data for each model. Transmission Clutch System Clutch Type: CVT (Continuously Variable Transmission) featuring Arctic Cat's own clutch designs (e.g., AC10, AC11 secondary clutches). Clutch Features Clutch Service: Includes detailed procedures for clutch inspection, maintenance, adjustment, and replacement of belt, weights, springs, and ramps. Drive System Drive Belt Specifications: Manual will specify correct belt part numbers and tensioning procedures for various models. Dimensions General Variability: Overall dimensions, track length, width, and height vary considerably across the wide range of models covered. Safety Features Active Features Braking System: Hydraulic disc brake systems with specific maintenance and bleeding procedures outlined. Passive Features Chassis Integrity: Manual provides guidance on chassis inspection and repair to maintain structural integrity. Technology Features Infotainment Instrument Cluster: Covers operation and potential troubleshooting of the analog/digital instrument clusters, including speedometer, tachometer, and indicator lights. Driver Assistance Reverse System: Details on the operation and maintenance of mechanical...
2-stroke, liquid-cooled and fan-cooled twin-cylinder engines are prevalent across models. Some Thundercat models may feature triple-cylinder configurations.
Efi Systems:
For EFI models, covers diagnostic procedures, sensor testing, fuel injector servicing, and ECU troubleshooting.
Fuel System
Fuel Delivery:
Carbureted (Mikuni VM series often used) and Electronic Fuel Injection (EFI) systems depending on the specific model and trim.
Performance Notes
Performance Aspects:
Horsepower and torque figures vary significantly by engine displacement and tuning; manual provides specific data for each model.
Includes detailed procedures for clutch inspection, maintenance, adjustment, and replacement of belt, weights, springs, and ramps.
Drive System
Drive Belt Specifications:
Manual will specify correct belt part numbers and tensioning procedures for various models.
Dimensions
General
Variability:
Overall dimensions, track length, width, and height vary considerably across the wide range of models covered.
Safety Features
Active Features
Braking System:
Hydraulic disc brake systems with specific maintenance and bleeding procedures outlined.
Passive Features
Chassis Integrity:
Manual provides guidance on chassis inspection and repair to maintain structural integrity.
Technology Features
Infotainment
Instrument Cluster:
Covers operation and potential troubleshooting of the analog/digital instrument clusters, including speedometer, tachometer, and indicator lights.
Driver Assistance
Reverse System:
Details on the operation and maintenance of mechanical or electronic reverse systems where equipped (e.g., on ZR 600 EFI LE).
Maintenance
Service Intervals
Major Service Points:
Key service intervals include initial break-in service, regular track and suspension checks, clutch inspection (every 500-1000 miles or annually), and engine tune-ups.
Clutch Belt Replacement:
Recommended mileage or time intervals for drive belt inspection and replacement to prevent failure.
Fluid Specifications
Engine Oil:
Manual will specify recommended 2-stroke synthetic or semi-synthetic oil. For specific viscosity, refer to detailed sections for each engine type.
Chaincase Oil:
Typically specifies a specific weight gear oil (e.g., 75W-90 or similar) for the chaincase lubrication. Specific Arctic Cat part numbers or equivalents may be listed.
Coolant:
For liquid-cooled models, specifies antifreeze type (e.g., ethylene glycol based) and mixture ratio, likely a 50/50 blend with distilled water.
Known Issues
Common Wear Items:
Typical wear items include drive belts, carbides, hyfax, suspension bushings, and clutch components. Engine-specific issues might relate to crank seals or exhaust power valves depending on the model.
Tune Up Procedures
Spark Plugs:
Details correct spark plug types (e.g., NGK BR9ES or BR9ECS) and gap settings for each engine.
Carburetor Adjustment
Jetting And Idle:
Provides guidance on cleaning, adjusting, and synchronizing carburetors, including idle speed and mixture settings.
Vehicle History
Brand Heritage
Arctic Cat Legacy:
Arctic Cat has a long-standing reputation in the snowmobile industry for performance and innovation.
Model Evolution
2000 Model Year:
The 2000 model year represented a period of refinement and expansion of Arctic Cat's popular lines, with various engine options and chassis configurations catering to different riding styles from trail to deep powder.
Awards & Recognition
Recognitions
Industry Standing:
While specific awards for the 2000 model year are not detailed here, Arctic Cat snowmobiles of this era were generally well-regarded for their performance and handling in their respective categories, often competing directly with Ski-Doo and Polaris.
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