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Arctic Cat 2004 DVX 400 Complete OFFICIAL Factory Service / Repair / Full Workshop Manual

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🏷️ Basic Information Identification Make: Arctic Cat Model: DVX 400 Model Year: 2004 Codes Product Name: Arctic Cat 2004 DVX 400 Complete OFFICIAL Factory Service / Repair / Full Workshop Manual PDF Download 👋 Introduction Market Position Target Audience: Arctic Cat DVX 400 owners, technicians, and enthusiasts requiring in-depth repair and maintenance information. Competitive Analysis Value Proposition: Comprehensive, official factory documentation providing complete repair and maintenance procedures for the 2004 Arctic Cat DVX 400, delivered instantly in a digital format. Key Features Download Benefits: Instant download, no shipping costs, no waiting for physical media. Guarantee: Full Money Back Guarantee 📋 Manual Details Coverage Areas Languages: English Applicability: Arctic Cat DVX 400 (2004 Model Year) Page Count Total PDF Files: 14 Manual Type Type: Official Factory Service / Repair / Workshop Manual Format File Format: PDF Delivery Format: ZIP 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and reassembly. Includes top end (cylinder head, valves, camshaft), bottom end (crankshaft, connecting rod, pistons), oil pump, and lubrication system. Transmission: Detailed coverage of the 5-speed transmission and reverse gear, including clutch operation, gears, shafts, and bearings. Fuel System: Carburetor overhaul and adjustment, fuel tank, fuel lines, fuel pump (if applicable), and fuel filter replacement. Ignition System: Spark plug service, ignition coil inspection, CDI unit testing, and wiring diagrams. Cooling System: Radiator, fan, coolant hoses, water pump, and coolant replacement procedures. Brakes: Front and rear brake caliper service, hydraulic system bleeding, pad and rotor replacement, and master cylinder service. Electrical System: Complete wiring diagrams, troubleshooting guides, battery, starter, alternator, lighting system, and sensor diagnostics. Suspension And Steering: Front and rear suspension components, steering linkage, tie rods, wheel alignment specifications, and shock absorber service. Bodywork And Chassis: Frame inspection, body panel removal and installation, fenders, seat, and dashboard components. Wheels And Tires: Tire pressure specifications, wheel removal and installation, and tire replacement guidance. Procedures Included Maintenance: Scheduled maintenance tasks, lubrication points, fluid level checks, filter replacements, and general upkeep. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault finding charts, and symptom analysis. Repair: Step-by-step instructions for component disassembly, repair, and reassembly across all major vehicle systems. Technical Specifications: Torque specifications for all fasteners, critical clearances, fluid capacities, and electrical resistance values. Wiring Diagrams: Comprehensive electrical wiring diagrams for troubleshooting and system analysis. Technical Depth Depth: Complete workshop level detail, suitable for full engine rebuilds, transmission overhauls, and advanced electrical diagnostics. Covers basic maintenance to complex repairs. Detail Level: Includes detailed illustrations, exploded views, and specific tool requirements. Data Accuracy: Official factory data ensures accuracy of specifications and procedures. 📊 Manual Specifications File Format Viewing Features: Zoom In/Out Enabled Print Quality Printability: Yes Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Quality Quality Level: Factory ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single Cylinder Engine Displacement: 398 cc (approx.) Performance Cooling System: Liquid-cooled Fuel System Carburetor: Mikuni BSR36 (likely, specific model may vary) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil System: Wet sump, oil pump, oil pan, oil filter (location and type specific to manual) 🔧 Transmission Standard Transmission Type: 5-speed Manual with Reverse Optional Optional Transmission: N/A (Typically manual for this model) Features Clutch Type: Wet multi-plate Fluids Transmission Fluid Type: Refer to manual for specific API GL-4 or GL-5 gear oil specifications. 📐 Dimensions Exterior Length: Refer to manual for precise dimensions. Width: Refer to manual for precise dimensions. Height: Refer to manual for precise dimensions. Weights Dry Weight: Approximately 400 lbs (181 kg), refer to manual for exact specification. Fuel Capacity: Approximately 3.2 US gallons (12 liters), refer to manual for exact specification. 🛡️ Safety Features Ratings Safety Ratings: N/A (ATV, not subject to typical automotive safety ratings) Active Features Braking System: Hydraulic disc brakes (front and rear), detailed specifications in manual. Passive Features Chassis Design: Reinforced frame, ergonomic seating position. 💡 Technology Features Infotainment Infotainment System: N/A (Basic instrumentation, no complex infotainment system) Driver Assistance Driver Assistance Features: N/A Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage or hours (e.g., every 1000 miles or 6 months). Air Filter Cleaning: Refer to manual for recommended intervals (e.g., after every few rides, especially in dusty conditions). Spark Plug Replacement: Refer to manual for replacement intervals and recommended spark plug type (e.g., NGK CR9E). Fluid Specifications Engine Oil Type: Refer to manual for recommended viscosity (e.g., SAE 10W-40) and JASO MA specification for wet clutch compatibility. Coolant Type: Refer to manual for specific type and mixture ratio of ethylene glycol-based coolant. Known Issues Common Wear Items: Chain and sprockets, brake pads, wheel bearings, battery life. Manual will provide inspection procedures. Engine Maintenance: Regular carburetor cleaning, valve lash adjustments are critical for optimal performance. Routine Procedures Tire Rotation: Manual will provide guidance on checking...
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Taper: Atv
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UGS: 39092
Collections: ALL ATV Powersports

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Arctic Cat 2004 DVX 400 Complete OFFICIAL Factory Service / Repair / Full Workshop ManualArctic Cat 2004 DVX 400 Complete OFFICIAL Factory Service / Repair / Full Workshop ManualArctic Cat 2004 DVX 400 Complete OFFICIAL Factory Service / Repair / Full Workshop ManualArctic Cat 2004 DVX 400 Complete OFFICIAL Factory Service / Repair / Full Workshop Manual
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
DVX 400
Model Year:
2004
Codes
Product Name:
Arctic Cat 2004 DVX 400 Complete OFFICIAL Factory Service / Repair / Full Workshop Manual PDF Download
👋 Introduction
Market Position
Target Audience:
Arctic Cat DVX 400 owners, technicians, and enthusiasts requiring in-depth repair and maintenance information.
Competitive Analysis
Value Proposition:
Comprehensive, official factory documentation providing complete repair and maintenance procedures for the 2004 Arctic Cat DVX 400, delivered instantly in a digital format.
Key Features
Download Benefits:
Instant download, no shipping costs, no waiting for physical media.
Guarantee:
Full Money Back Guarantee
📋 Manual Details
Coverage Areas
Languages:
English
Applicability:
Arctic Cat DVX 400 (2004 Model Year)
Page Count
Total PDF Files:
14
Manual Type
Type:
Official Factory Service / Repair / Workshop Manual
Format
File Format:
PDF
Delivery Format:
ZIP
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly. Includes top end (cylinder head, valves, camshaft), bottom end (crankshaft, connecting rod, pistons), oil pump, and lubrication system.
Transmission:
Detailed coverage of the 5-speed transmission and reverse gear, including clutch operation, gears, shafts, and bearings.
Fuel System:
Carburetor overhaul and adjustment, fuel tank, fuel lines, fuel pump (if applicable), and fuel filter replacement.
Ignition System:
Spark plug service, ignition coil inspection, CDI unit testing, and wiring diagrams.
Cooling System:
Radiator, fan, coolant hoses, water pump, and coolant replacement procedures.
Brakes:
Front and rear brake caliper service, hydraulic system bleeding, pad and rotor replacement, and master cylinder service.
Electrical System:
Complete wiring diagrams, troubleshooting guides, battery, starter, alternator, lighting system, and sensor diagnostics.
Suspension And Steering:
Front and rear suspension components, steering linkage, tie rods, wheel alignment specifications, and shock absorber service.
Bodywork And Chassis:
Frame inspection, body panel removal and installation, fenders, seat, and dashboard components.
Wheels And Tires:
Tire pressure specifications, wheel removal and installation, and tire replacement guidance.
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication points, fluid level checks, filter replacements, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault finding charts, and symptom analysis.
Repair:
Step-by-step instructions for component disassembly, repair, and reassembly across all major vehicle systems.
Technical Specifications:
Torque specifications for all fasteners, critical clearances, fluid capacities, and electrical resistance values.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for troubleshooting and system analysis.
Technical Depth
Depth:
Complete workshop level detail, suitable for full engine rebuilds, transmission overhauls, and advanced electrical diagnostics. Covers basic maintenance to complex repairs.
Detail Level:
Includes detailed illustrations, exploded views, and specific tool requirements.
Data Accuracy:
Official factory data ensures accuracy of specifications and procedures.
📊 Manual Specifications
File Format
Viewing Features:
Zoom In/Out Enabled
Print Quality
Printability:
Yes
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Quality
Quality Level:
Factory
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single Cylinder
Engine Displacement:
398 cc (approx.)
Performance
Cooling System:
Liquid-cooled
Fuel System
Carburetor:
Mikuni BSR36 (likely, specific model may vary)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil System:
Wet sump, oil pump, oil pan, oil filter (location and type specific to manual)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual with Reverse
Optional
Optional Transmission:
N/A (Typically manual for this model)
Features
Clutch Type:
Wet multi-plate
Fluids
Transmission Fluid Type:
Refer to manual for specific API GL-4 or GL-5 gear oil specifications.
📐 Dimensions
Exterior
Length:
Refer to manual for precise dimensions.
Width:
Refer to manual for precise dimensions.
Height:
Refer to manual for precise dimensions.
Weights
Dry Weight:
Approximately 400 lbs (181 kg), refer to manual for exact specification.
Fuel Capacity:
Approximately 3.2 US gallons (12 liters), refer to manual for exact specification.
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (ATV, not subject to typical automotive safety ratings)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), detailed specifications in manual.
Passive Features
Chassis Design:
Reinforced frame, ergonomic seating position.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic instrumentation, no complex infotainment system)
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or hours (e.g., every 1000 miles or 6 months).
Air Filter Cleaning:
Refer to manual for recommended intervals (e.g., after every few rides, especially in dusty conditions).
Spark Plug Replacement:
Refer to manual for replacement intervals and recommended spark plug type (e.g., NGK CR9E).
Fluid Specifications
Engine Oil Type:
Refer to manual for recommended viscosity (e.g., SAE 10W-40) and JASO MA specification for wet clutch compatibility.
Coolant Type:
Refer to manual for specific type and mixture ratio of ethylene glycol-based coolant.
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, wheel bearings, battery life. Manual will provide inspection procedures.
Engine Maintenance:
Regular carburetor cleaning, valve lash adjustments are critical for optimal performance.
Routine Procedures
Tire Rotation:
Manual will provide guidance on checking tire pressure and wear patterns.
Brake System Maintenance:
Detailed procedures for brake pad replacement, caliper service, and fluid flushing.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat is an American manufacturer known for snowmobiles and ATVs, founded in 1960.
Model Evolution
Dvx Lineage:
The DVX 400 was Arctic Cat's sport ATV, sharing a platform with the Suzuki LT-Z400, a highly successful model in its class.
Production
Production Period:
The DVX 400 was produced in the mid-2000s, with the 2004 model being a key iteration.
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