This comprehensive Arctic Cat Snowmobile ZR 500 2002 Service Repair Manual provides detailed information and instructions for maintaining and repairing your snowmobile. It covers a wide range of topics including engine, transmission, suspension, electrical system, brakes, and more. The manual includes detailed diagrams, step-by-step instructions, and specifications to help you troubleshoot and resolve problems effectively. Whether you're a seasoned mechanic or a DIY enthusiast, this manual will empower you with the knowledge and guidance to perform service and repairs confidently. You will find detailed information on all aspects of your snowmobile, making it an invaluable resource for keeping your machine running smoothly.

The Arctic Cat ZR 500, a snowmobile model produced in 2002, was a high-performance machine designed for both recreational and competitive riding. The ZR 500 was powered by a liquid-cooled, 499cc, two-stroke, single-cylinder engine with a Mikuni TM-40 carburetor. This engine was coupled to a TEAM clutch system and a Polaris IQ-style track, delivering impressive power and speed for its time. The ZR 500 was known for its responsive handling and agility on the trails, thanks to its lightweight design and a suspension system that included a Fox Float air shock in the front and a Fox Float air shock in the rear. This suspension provided a comfortable ride, even over rough terrain, while the lightweight design allowed for easy maneuverability and quick acceleration. The 2002 ZR 500 was also equipped with a number of features that enhanced its performance and rider comfort. It featured a digital gauge package, a lightweight composite seat, and a sleek, aerodynamic body design. Optional features included a heated handlebar grip, hand and thumb warmers, and a reverse gear system. The ZR 500 was available in a range of colors, including black, red, and blue, allowing riders to personalize their machine to their taste. The Arctic Cat ZR 500 was a popular choice for riders looking for a high-performance snowmobile that offered a balance of speed, handling, and comfort. It was a capable performer on both groomed trails and off-trail adventures, making it a versatile machine for a wide range of riders.