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Asia Rocsta AM102 1990-1997 Service Repair Manual

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This manual covers the Asia Motors Rocsta (model code AM102), produced from 1990 to 1997. As a rugged, affordable, and capable off-road utility vehicle, the Rocsta was known for its lightweight and agile design, often compared to contemporaries like the Jeep Wrangler and Suzuki Samurai. The first generation of this compact SUV was assembled in South Korea and offered in both 2-door convertible and hardtop body styles, featuring a part-time 4WD system. This factory service repair manual, written in English, provides comprehensive guidance for owners, mechanics, and technicians. It details routine maintenance, fluid changes, filter replacements, and inspections, alongside step-by-step repair procedures for all major components, including engine systems (petrol and diesel), drivetrain, chassis, and electrical systems. The manual also includes troubleshooting guidance, diagnostic charts, and information on specialized tools, with hundreds of illustrations and photos to facilitate understanding and ensure proper maintenance and repair of your Asia Motors Rocsta. 🏷️ Basic Information Identification Make: Asia Motors Model: Rocsta Model Code: AM102 Year: 1990-1997 Generation Generation Code: First Generation Codes Chassis Code: AM102 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Utility Vehicle Competitive Analysis Competitors 1990S: Jeep Wrangler, Suzuki Samurai, Daihatsu Rocky, Toyota RAV4 (later in the generation) Key Features Vehicle Appeal: Rugged, affordable, capable off-road vehicle, lightweight and agile. Manual Benefit Diy Advantage: Empowers DIY enthusiasts and experienced mechanics with comprehensive repair information to save on labor costs. Cost Effectiveness: Significantly more cost-effective than traditional paper manuals and reduces reliance on expensive dealership repairs. 📋 Manual Details Coverage Areas Models Covered: Asia Rocsta AM102 (1990-1997) Trims Covered: All Styles Covered Geographic Applicability: Primarily for markets where Asia Motors vehicles were sold (Asia, some export markets). Page Count Estimated Pages: Hundreds of pages Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems Petrol: Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System, Engine Electrical System Engine Systems Diesel: Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System Drivetrain: Clutch, Transmission, Propeller Shaft, Front and Rear Axles Chassis: Steering, Brakes, Wheels and Tyres, Suspension Body And Electrical: Body, Body Electrical System Special Tools: Dedicated section for specialized tools required for specific repair procedures. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair procedures for all major components, complete disassembly and reassembly guidance Diagnostics: Troubleshooting guidance, common issues, diagnostic charts Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and repairs. Includes detailed illustrations and photos. Illustrations Photos: Hundreds of photos and illustrations to guide procedures. 📊 Manual Specifications File Format Compatibility: Windows and Mac OS, smartphones, tablets, web browsers Required Software: Adobe PDF Reader, Winzip (free) Searchability: PDF format allows for keyword searching of technical information. Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Petrol Engine Family: Possibly related to Mazda or Mitsubishi small displacement engines Displacement Petrol: Likely around 1.5L or 1.8L (common for the era and vehicle class, though specific details not provided in product info) Fuel System Petrol: Carbureted or early Fuel Injection (EFI) Engine Configuration: Likely Inline-4 cylinder (I4) Primary Engine Diesel Engine Family Diesel: Likely small displacement diesel engines (e.g., naturally aspirated or turbo diesel) Displacement Diesel: Likely around 1.7L or 2.0L (common for the era and vehicle class, though specific details not provided in product info) Fuel System Diesel: Indirect Injection (IDI) or Direct Injection (DI) Engine Configuration: Likely Inline-4 cylinder (I4) Performance Horsepower Range Petrol: Estimated 70-90 HP (typical for 1.5-1.8L engines of the era) Torque Range Petrol: Estimated 80-100 lb-ft (typical for 1.5-1.8L engines of the era) Horsepower Range Diesel: Estimated 55-70 HP (typical for naturally aspirated diesel engines of the era) Torque Range Diesel: Estimated 90-110 lb-ft (typical for diesel engines of the era) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: Likely an optional 3-speed or 4-speed Automatic Transmission was available on some models. Features Drivetrain Configuration: Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes. 📐 Dimensions Exterior Body Style: 2-door convertible or hardtop SUV Wheelbase: Approximately 2400 mm (subject to specific configuration, typical for this class) Weights Curb Weight: Approximately 1200-1400 kg (highly dependent on engine and body style) 🛡️ Safety Features Ratings Crash Test Results: No specific rating information readily available from product description. Vehicle designed for basic utility and off-road use, likely minimal modern safety features. Active Features Active Safety: Basic ABS on some later models, standard braking system. Passive Features Passive Safety: Seat belts, basic chassis structure. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, optional cassette player. Limited integration. Driver Assistance Driver Aid Features: Very limited; primarily basic features typical of vehicles from the late 1980s/early 1990s. Connectivity Connectivity Options: None (No Bluetooth, USB, or...
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Asia Rocsta AM102 1990-1997 Service Repair ManualAsia Rocsta AM102 1990-1997 Service Repair ManualAsia Rocsta AM102 1990-1997 Service Repair Manual
This manual covers the Asia Motors Rocsta (model code AM102), produced from 1990 to 1997. As a rugged, affordable, and capable off-road utility vehicle, the Rocsta was known for its lightweight and agile design, often compared to contemporaries like the Jeep Wrangler and Suzuki Samurai. The first generation of this compact SUV was assembled in South Korea and offered in both 2-door convertible and hardtop body styles, featuring a part-time 4WD system. This factory service repair manual, written in English, provides comprehensive guidance for owners, mechanics, and technicians. It details routine maintenance, fluid changes, filter replacements, and inspections, alongside step-by-step repair procedures for all major components, including engine systems (petrol and diesel), drivetrain, chassis, and electrical systems. The manual also includes troubleshooting guidance, diagnostic charts, and information on specialized tools, with hundreds of illustrations and photos to facilitate understanding and ensure proper maintenance and repair of your Asia Motors Rocsta.
🏷️ Basic Information
Identification
Make:
Asia Motors
Model:
Rocsta
Model Code:
AM102
Year:
1990-1997
Generation
Generation Code:
First Generation
Codes
Chassis Code:
AM102
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Utility Vehicle
Competitive Analysis
Competitors 1990S:
Jeep Wrangler, Suzuki Samurai, Daihatsu Rocky, Toyota RAV4 (later in the generation)
Key Features
Vehicle Appeal:
Rugged, affordable, capable off-road vehicle, lightweight and agile.
Manual Benefit
Diy Advantage:
Empowers DIY enthusiasts and experienced mechanics with comprehensive repair information to save on labor costs.
Cost Effectiveness:
Significantly more cost-effective than traditional paper manuals and reduces reliance on expensive dealership repairs.
📋 Manual Details
Coverage Areas
Models Covered:
Asia Rocsta AM102 (1990-1997)
Trims Covered:
All Styles Covered
Geographic Applicability:
Primarily for markets where Asia Motors vehicles were sold (Asia, some export markets).
Page Count
Estimated Pages:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems Petrol:
Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System, Engine Electrical System
Engine Systems Diesel:
Engine, Lubrication System, Cooling System, Fuel/Intake and Exhaust System
Drivetrain:
Clutch, Transmission, Propeller Shaft, Front and Rear Axles
Chassis:
Steering, Brakes, Wheels and Tyres, Suspension
Body And Electrical:
Body, Body Electrical System
Special Tools:
Dedicated section for specialized tools required for specific repair procedures.
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Repair:
Step-by-step repair procedures for all major components, complete disassembly and reassembly guidance
Diagnostics:
Troubleshooting guidance, common issues, diagnostic charts
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and repairs. Includes detailed illustrations and photos.
Illustrations Photos:
Hundreds of photos and illustrations to guide procedures.
📊 Manual Specifications
File Format
Compatibility:
Windows and Mac OS, smartphones, tablets, web browsers
Required Software:
Adobe PDF Reader, Winzip (free)
Searchability:
PDF format allows for keyword searching of technical information.
Print Quality
Printability:
Printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine Petrol
Engine Family:
Possibly related to Mazda or Mitsubishi small displacement engines
Displacement Petrol:
Likely around 1.5L or 1.8L (common for the era and vehicle class, though specific details not provided in product info)
Fuel System Petrol:
Carbureted or early Fuel Injection (EFI)
Engine Configuration:
Likely Inline-4 cylinder (I4)
Primary Engine Diesel
Engine Family Diesel:
Likely small displacement diesel engines (e.g., naturally aspirated or turbo diesel)
Displacement Diesel:
Likely around 1.7L or 2.0L (common for the era and vehicle class, though specific details not provided in product info)
Fuel System Diesel:
Indirect Injection (IDI) or Direct Injection (DI)
Engine Configuration:
Likely Inline-4 cylinder (I4)
Performance
Horsepower Range Petrol:
Estimated 70-90 HP (typical for 1.5-1.8L engines of the era)
Torque Range Petrol:
Estimated 80-100 lb-ft (typical for 1.5-1.8L engines of the era)
Horsepower Range Diesel:
Estimated 55-70 HP (typical for naturally aspirated diesel engines of the era)
Torque Range Diesel:
Estimated 90-110 lb-ft (typical for diesel engines of the era)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
Likely an optional 3-speed or 4-speed Automatic Transmission was available on some models.
Features
Drivetrain Configuration:
Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes.
📐 Dimensions
Exterior
Body Style:
2-door convertible or hardtop SUV
Wheelbase:
Approximately 2400 mm (subject to specific configuration, typical for this class)
Weights
Curb Weight:
Approximately 1200-1400 kg (highly dependent on engine and body style)
🛡️ Safety Features
Ratings
Crash Test Results:
No specific rating information readily available from product description. Vehicle designed for basic utility and off-road use, likely minimal modern safety features.
Active Features
Active Safety:
Basic ABS on some later models, standard braking system.
Passive Features
Passive Safety:
Seat belts, basic chassis structure.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional cassette player. Limited integration.
Driver Assistance
Driver Aid Features:
Very limited; primarily basic features typical of vehicles from the late 1980s/early 1990s.
Connectivity
Connectivity Options:
None (No Bluetooth, USB, or smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 km or 3-6 months for petrol, 7,500-10,000 km for diesel (refer to manual for exact specifications).
Transmission Fluid Interval:
Every 40,000-60,000 km or as specified by manufacturer.
Fluid Specifications
Engine Oil Petrol:
API SG/SH or higher, viscosity grade 10W-30 or 10W-40 recommended (refer to manual for specific engine).
Engine Oil Diesel:
API CD/CE or higher, viscosity grade 15W-40 recommended (refer to manual for specific engine).
Coolant:
Ethylene Glycol based coolant (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4
Gear Oil Transmission:
GL-4 or GL-5 gear oil, viscosity dependent on temperature (refer to manual).
Gear Oil Transfer Case:
GL-4 or GL-5 gear oil, viscosity dependent on temperature (refer to manual).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), clutch wear, exhaust system corrosion, basic electrical system faults.
Engine Specific Concerns:
Overheating due to cooling system maintenance, potential oil leaks with age.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Production Period:
1990-1997 (as covered by the manual)
Production
Assembly Location:
South Korea (Asia Motors factories)
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific awards or recognitions are highlighted in the provided product information. The vehicle was positioned as a practical and affordable off-road option.
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