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Audi 100 Workshop Service And Repair Manual 1985

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🏷️ Basic Information Identification Make: Audi Model: 100 Model Code: Type 443 Year: 1985 Generation Generation Name: Third Generation (Type 44) Generation Years: 1982-1991 👋 Introduction Market Position Market Position: The Audi 100 (Type 44) was a luxury executive sedan known for its aerodynamic design, advanced engineering for its time, and comfortable ride, competing with established luxury marques in Europe and North America. Competitive Analysis Key Competitors: BMW 5 Series, Mercedes-Benz E-Class, Volvo 240/740 Series, Saab 9000. Key Features Vehicle Key Features Era: Aerodynamic 'biodesign' styling, front-wheel drive or optional quattro all-wheel drive, sophisticated independent suspension, advanced engine technology (e.g., 5-cylinder engines, early fuel injection). Manual Value Proposition Manual Value: Provides essential technical information for maintaining and repairing the Audi 100, enabling owners to perform tasks themselves or better understand professional service. Crucial for preserving the longevity and value of a classic vehicle. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive Service, Repair, and Maintenance Page Count Estimated Page Count: Varies by specific edition, typically 500-800 pages for a full workshop manual. Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) Digital Rights: Instant download, no additional software required. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel injection systems (KE-Jetronic, CIS-E), ignition systems, cooling systems, lubrication systems, emissions control. Transmission Systems: Manual transmissions (5-speed), Automatic transmissions (4-speed, e.g., ZF 4HP22), clutch system, drivetrain components. Suspension Steering: Front and rear suspension, steering gear, power steering system, wheel alignment. Braking Systems: Hydraulic brake system, Anti-lock Braking System (ABS) (if equipped), brake pads, rotors, calipers, master cylinder, fluid specifications. Electrical Systems: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, instruments, warning lights, fuse box, relays, electronic control units (ECUs). Body Chassis: Body shell, doors, windows, sunroof (if equipped), bumpers, interior trim, chassis components, corrosion prevention. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement. Repair Procedures: Engine overhauls, transmission rebuilds, brake caliper replacement, suspension component renewal, electrical diagnosis and repair, body panel repair. Troubleshooting Diagnostics: Step-by-step diagnostic charts for common problems, fault code interpretation (if applicable), electrical troubleshooting flowcharts. Technical Specifications Data: Torque specifications for fasteners, engine clearances, valve adjustments, fluid capacities, timing belt/chain specifications. Bodywork Procedures: Body panel alignment, door adjustment, rust repair guidance, seal replacement. Technical Depth Technical Depth: In-depth coverage suitable for professional mechanics and experienced DIY enthusiasts, covering everything from basic maintenance to complete engine and transmission overhauls. Diagnostic Tools: Guidance on using basic hand tools and specialized Audi diagnostic tools of the era, though specific tool names may not be listed in every PDF. 📊 Manual Specifications File Format File Format: PDF PDF Quality: Typically scanned from original factory manuals, offering clear text and diagrams. Searchable text functionality may vary depending on the OCR quality. Print Quality Print Quality: N/A (Digital Product) Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Options 1985: Range includes 4-cylinder and 5-cylinder inline engines. Specific to 1985 models, commonly found: 2.2L (136 PS/100 kW), 2.3L (137 PS/101 kW), 2.0L (115 PS/85 kW). Performance Typical Horsepower Range: 85 kW (115 PS) to 100 kW (136 PS) for common variants. Typical Torque Range: 170 Nm to 200 Nm (approx.) Fuel System Fuel Delivery System: Bosch CIS (Continuous Injection System) and later KE-Jetronic (CIS-E) electronic fuel injection. Carbureted variants may also exist for some markets. Engine Codes Common Engine Codes: e.g., KV (2.2L 5-cylinder, 137 PS), RT (2.0L 4-cylinder, 115 PS). Engine Technology Engine Layout: Inline (4-cylinder and 5-cylinder configurations) Bore Stroke: Varies by engine. E.g., 2.2L 5-cylinder (KV): 86.5 mm x 95.0 mm Compression Ratio: Typically 9.0:1 to 10.5:1, depending on engine variant. 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Optional Transmission Type: 4-speed automatic transmission (e.g., ZF 4HP22) Features Drivetrain Options: Front-wheel drive (FWD) standard, optional quattro permanent all-wheel drive. Clutch Type: Hydraulically operated single dry plate clutch (for manual transmissions). 📐 Dimensions Exterior Body Styles: 4-door Sedan (Saloon), 5-door Avant (Wagon/Estate). Length: Approx. 4780 mm (Sedan) Width: Approx. 1770 mm Height: Approx. 1410 mm (Sedan) Weights Curb Weight: Approx. 1200-1400 kg, depending on engine and equipment. 🛡️ Safety Features Ratings Safety Ratings Era: Era-specific safety standards. ABS became available on higher trims. Active Features Active Safety Features: Optional Anti-lock Braking System (ABS), power-assisted steering. Passive Features Passive Safety Features: Reinforced body structure, collapsible steering column, seatbelts, laminated front windshield. 💡 Technology Features Infotainment Infotainment System Era: Basic for its time. Typically AM/FM radio with cassette player, optional premium sound systems. Driver Assistance Driver Assistance Features: Optional ABS. Cruise control was available on many models. Connectivity Connectivity Features: None by modern standards. Analog systems. Engine Management Engine...
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Mots clés: 100 1985 Audi Car
Audi 100 Workshop Service And Repair Manual 1985Audi 100 Workshop Service And Repair Manual 1985Audi 100 Workshop Service And Repair Manual 1985Audi 100 Workshop Service And Repair Manual 1985
🏷️ Basic Information
Identification
Make:
Audi
Model:
100
Model Code:
Type 443
Year:
1985
Generation
Generation Name:
Third Generation (Type 44)
Generation Years:
1982-1991
👋 Introduction
Market Position
Market Position:
The Audi 100 (Type 44) was a luxury executive sedan known for its aerodynamic design, advanced engineering for its time, and comfortable ride, competing with established luxury marques in Europe and North America.
Competitive Analysis
Key Competitors:
BMW 5 Series, Mercedes-Benz E-Class, Volvo 240/740 Series, Saab 9000.
Key Features
Vehicle Key Features Era:
Aerodynamic 'biodesign' styling, front-wheel drive or optional quattro all-wheel drive, sophisticated independent suspension, advanced engine technology (e.g., 5-cylinder engines, early fuel injection).
Manual Value Proposition
Manual Value:
Provides essential technical information for maintaining and repairing the Audi 100, enabling owners to perform tasks themselves or better understand professional service. Crucial for preserving the longevity and value of a classic vehicle.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive Service, Repair, and Maintenance
Page Count
Estimated Page Count:
Varies by specific edition, typically 500-800 pages for a full workshop manual.
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
Digital Rights:
Instant download, no additional software required.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel injection systems (KE-Jetronic, CIS-E), ignition systems, cooling systems, lubrication systems, emissions control.
Transmission Systems:
Manual transmissions (5-speed), Automatic transmissions (4-speed, e.g., ZF 4HP22), clutch system, drivetrain components.
Suspension Steering:
Front and rear suspension, steering gear, power steering system, wheel alignment.
Braking Systems:
Hydraulic brake system, Anti-lock Braking System (ABS) (if equipped), brake pads, rotors, calipers, master cylinder, fluid specifications.
Electrical Systems:
Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, instruments, warning lights, fuse box, relays, electronic control units (ECUs).
Body Chassis:
Body shell, doors, windows, sunroof (if equipped), bumpers, interior trim, chassis components, corrosion prevention.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement.
Repair Procedures:
Engine overhauls, transmission rebuilds, brake caliper replacement, suspension component renewal, electrical diagnosis and repair, body panel repair.
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for common problems, fault code interpretation (if applicable), electrical troubleshooting flowcharts.
Technical Specifications Data:
Torque specifications for fasteners, engine clearances, valve adjustments, fluid capacities, timing belt/chain specifications.
Bodywork Procedures:
Body panel alignment, door adjustment, rust repair guidance, seal replacement.
Technical Depth
Technical Depth:
In-depth coverage suitable for professional mechanics and experienced DIY enthusiasts, covering everything from basic maintenance to complete engine and transmission overhauls.
Diagnostic Tools:
Guidance on using basic hand tools and specialized Audi diagnostic tools of the era, though specific tool names may not be listed in every PDF.
📊 Manual Specifications
File Format
File Format:
PDF
PDF Quality:
Typically scanned from original factory manuals, offering clear text and diagrams. Searchable text functionality may vary depending on the OCR quality.
Print Quality
Print Quality:
N/A (Digital Product)
Binding Type
Binding Type:
N/A (Digital Product)
Paper Type
Paper Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Options 1985:
Range includes 4-cylinder and 5-cylinder inline engines. Specific to 1985 models, commonly found: 2.2L (136 PS/100 kW), 2.3L (137 PS/101 kW), 2.0L (115 PS/85 kW).
Performance
Typical Horsepower Range:
85 kW (115 PS) to 100 kW (136 PS) for common variants.
Typical Torque Range:
170 Nm to 200 Nm (approx.)
Fuel System
Fuel Delivery System:
Bosch CIS (Continuous Injection System) and later KE-Jetronic (CIS-E) electronic fuel injection. Carbureted variants may also exist for some markets.
Engine Codes
Common Engine Codes:
e.g., KV (2.2L 5-cylinder, 137 PS), RT (2.0L 4-cylinder, 115 PS).
Engine Technology
Engine Layout:
Inline (4-cylinder and 5-cylinder configurations)
Bore Stroke:
Varies by engine. E.g., 2.2L 5-cylinder (KV): 86.5 mm x 95.0 mm
Compression Ratio:
Typically 9.0:1 to 10.5:1, depending on engine variant.
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed manual transmission
Optional Transmission
Optional Transmission Type:
4-speed automatic transmission (e.g., ZF 4HP22)
Features
Drivetrain Options:
Front-wheel drive (FWD) standard, optional quattro permanent all-wheel drive.
Clutch Type:
Hydraulically operated single dry plate clutch (for manual transmissions).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan (Saloon), 5-door Avant (Wagon/Estate).
Length:
Approx. 4780 mm (Sedan)
Width:
Approx. 1770 mm
Height:
Approx. 1410 mm (Sedan)
Weights
Curb Weight:
Approx. 1200-1400 kg, depending on engine and equipment.
🛡️ Safety Features
Ratings
Safety Ratings Era:
Era-specific safety standards. ABS became available on higher trims.
Active Features
Active Safety Features:
Optional Anti-lock Braking System (ABS), power-assisted steering.
Passive Features
Passive Safety Features:
Reinforced body structure, collapsible steering column, seatbelts, laminated front windshield.
💡 Technology Features
Infotainment
Infotainment System Era:
Basic for its time. Typically AM/FM radio with cassette player, optional premium sound systems.
Driver Assistance
Driver Assistance Features:
Optional ABS. Cruise control was available on many models.
Connectivity
Connectivity Features:
None by modern standards. Analog systems.
Engine Management
Engine Management System:
Analog/mechanical fuel injection (CIS) and early digital engine control units (ECUs) for CIS-E systems, managing fuel and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12 months, whichever comes first, depending on driving conditions.
Timing Belt Replacement:
Crucial for 4-cylinder engines. Typically every 60,000-90,000 miles or 5-7 years. Consult manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30, 10W-40, or 15W-40 depending on climate. Refer to manual for precise specification.
Coolant Type:
Ethylene glycol-based antifreeze. Audi G11 or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent. Refer to manual for exact type.
Known Issues
Common Issues Engine:
Oil leaks from valve cover gaskets and front crankshaft seals, timing belt failure (critical), fuel distributor issues (CIS), idle speed control problems.
Common Issues Electrical:
Corroded grounds, faulty door lock actuators, intermittent electrical issues due to aging wiring harnesses and connectors, instrument cluster failures.
Common Issues Suspension:
Worn ball joints, control arm bushings, shock absorbers, and steering rack leaks.
Common Issues Body:
Rust in wheel wells, rocker panels, door bottoms, and around the windshield/rear window seals. Deterioration of rubber seals.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Audi has a long history of engineering innovation, dating back to the early 20th century. Known for its advanced technology, especially in quattro all-wheel drive systems and pioneering aerodynamics.
Model Evolution
Model Evolution Type 44:
The Type 44 generation represented a significant departure from previous Audi 100 models, featuring a highly aerodynamic, wind-tunnel-developed design that influenced automotive styling for years. It also introduced the quattro AWD system to the Audi lineup.
Production
Production Period:
1982-1991 (Type 44 generation)
Manufacturing Locations:
Germany (Ingolstadt)
🏆 Awards & Recognition
Recognitions
Notable Recognitions:
The Audi 100 (Type 44) was widely praised for its aerodynamic design and was often cited as a benchmark for fuel efficiency and low drag coefficients in its class during the 1980s.
Ratings
Automotive Press Reviews:
Generally received positive reviews for its comfort, handling, and build quality, though some early models had reliability concerns, particularly with the electronic fuel injection systems.
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