Manual Coverage
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Systems Covered
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Engine Mechanical:
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Detailed overhaul and repair procedures for all engine variants
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Transmission Mechanical:
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Repair and maintenance for manual and automatic transmissions
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Driveline Axle:
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Front-wheel drive and Quattro (all-wheel drive) system components
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Brakes:
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Hydraulic system, ABS, disc and drum brake components
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Electrical System:
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Complete electrical system diagnosis and repair
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Lighting System:
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Headlights, taillights, interior lighting, and auxiliary lighting
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Restraint System:
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Airbag system, seatbelts, and associated components
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Steering System:
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Power steering, steering rack, column, and linkages
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Suspension System:
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Front and rear suspension, struts, shock absorbers, bushings
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Body Frame Interior Exterior:
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Body panel repair, interior trim, seals, and weatherstripping
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HVAC System:
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Heating, ventilation, and air conditioning (HVAC) operation and repair
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Wheels Tires:
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Wheel specifications, tire pressure, mounting, and balancing
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Audio Visual Telematics:
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Factory audio systems, speaker replacement, antenna systems
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Procedures Included
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Maintenance:
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Scheduled maintenance, fluid changes, filter replacements
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Troubleshooting:
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Diagnostic procedures for common and uncommon faults
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Repair:
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Step-by-step repair instructions for all major components
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Overhaul:
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Complete engine and transmission overhaul procedures
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Installation:
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Component replacement and installation guidance
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Calibration:
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Calibration procedures for specific electronic systems
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Wiring Diagrams:
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Detailed electrical wiring schematics for all circuits
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Technical Depth
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Diagnostic Capability:
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Advanced diagnostics, fault code interpretation, and troubleshooting trees
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Rebuild Complexity:
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Comprehensive rebuild procedures for engines, transmissions, and major systems
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Specification Detail:
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Torque specifications, clearances, alignment data, and electrical values
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically 15,000 km or 12 months, whichever comes first (depending on oil quality and driving conditions).
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Timing Belt Replacement:
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For many gasoline engines, the timing belt requires replacement every 90,000-120,000 km or 5 years.
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Fluid Specifications
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Engine Oil Spec:
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API SG/SH or ACEA A2/A3, viscosity typically 5W-40 or 10W-40 (refer to manual for exact engine specs)
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Coolant Spec:
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G11 (blue/green) coolant, mixed with distilled water (50/50 ratio)
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Transmission Fluid Manual:
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GL-4 SAE 75W-90 or 80W-90 gear oil
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Transmission Fluid Automatic:
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G052162A2 (VW G 052 162 A2) or equivalent ATF (e.g., Dexron III)
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Brake Fluid Spec:
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DOT 3 or DOT 4
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Known Issues
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Common Faults:
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Ignition coil failure, ABS sensor issues, coolant leaks (especially around thermostat housing and water pump), window regulator mechanisms, sagging headliner, fuel pump wear.
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Diesel Specific Issues:
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Glow plug issues, vacuum hose degradation on TDI models.
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