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Audi 80 90 B3 1986-1991 Service Repair Manual
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Basic Information Identification Make: Audi Model: 80/90 Chassis Code: B3 Model Years Covered: 1986-1991 Codes Product Name: Audi 80 90 B3 1986-1991 Service Repair Manual PDF Introduction Market Position Target...
Taper: Cars
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UGS: 519199
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| Basic Information | |
| Identification | |
| Make: | Audi |
| Model: | 80/90 |
| Chassis Code: | B3 |
| Model Years Covered: | 1986-1991 |
| Codes | |
| Product Name: | Audi 80 90 B3 1986-1991 Service Repair Manual PDF |
| Introduction | |
| Market Position | |
| Target Audience: | DIY enthusiasts and experienced mechanics |
| Competitive Analysis | |
| Advantages Over Paper: | Less expensive, more convenient, searchable, printable on demand |
| Key Features | |
| Completeness: | Complete official full factory service repair manual |
| Licensing: | No extra fees, no expiry dates |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Full factory service and repair |
| Page Count | |
| Estimated Page Count: | Hundreds (specific number not provided, but implies comprehensive) |
| Manual Type | |
| Type: | Service Repair Manual (Workshop Manual) |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Service Repair: | Yes |
| Transmission Service Repair: | Yes |
| Brake System: | Yes |
| Wiring Diagrams: | Yes |
| Electrical System: | Yes |
| Suspension: | Yes |
| Steering: | Yes |
| Cooling System: | Yes |
| Fuel Injection: | Yes |
| Fuel System: | Yes |
| Emission System: | Yes |
| Heating Air Conditioning: | Yes |
| Engine Control System: | Yes |
| Chassis Body: | Yes |
| Restraint System: | Yes |
| Interior: | Yes |
| Differential Drive: | Yes |
| Axle: | Yes |
| Periodic Lubrication: | Yes |
| Procedures Included | |
| General Maintenance: | Yes |
| Troubleshooting: | Yes |
| Step By Step Instructions: | Yes |
| Complete Disassembly Guides: | Yes |
| Technical Depth | |
| Depth: | Comprehensive factory-level detail for DIY and professional mechanics |
| Illustrations | |
| Photos Illustrations: | Hundreds of photos and illustrations |
| Manual Specifications | |
| File Format | |
| Compatibility: | All versions of Windows and Mac |
| Accessibility: | Accessible via web browser on any computer or mobile device |
| Print Quality | |
| Printability: | Printable pages (entire manual or specific sections) |
| Binding Type | |
| Binding: | Digital (PDF) |
| Paper Type | |
| Paper Type: | N/A (Digital) |
| Software Requirements | |
| Required Software: | Adobe PDF Reader and Winzip (free online) |
| Engine Specifications | |
| Primary Engine | |
| Engine Options B3: | The B3 platform supported a range of Audi's inline-4 and V6 engines. Common engines included the 1.6L (EZ, PP), 1.8L (JN, RP, PM, RU, NE, SF, RT), 2.0L (2E, AAD, ACU, ABK), and 2.3L (NG, AAR). Specific engine codes will be detailed within the manual. |
| Performance | |
| Power Output Range: | Horsepower typically ranged from approximately 75 hp (1.6L) to 137 hp (2.3L 20V, though the manual primarily covers 10v models up to 130hp). |
| Torque Range: | Torque figures varied significantly by engine, with ranges from around 130 Nm to over 180 Nm. |
| Fuel System | |
| Fuel Delivery: | Primarily fuel injection (K-Jetronic, KE-Jetronic, or Digifant depending on engine and year). Carbureted models may exist in earlier export markets but are less common for this generation's core coverage. |
| Engine Management | |
| ECM Systems: | Details on various Bosch Motronic or similar engine control units (ECU) will be covered. |
| Transmission | |
| Standard | |
| Standard Transmission: | 5-speed manual |
| Optional | |
| Optional Transmission: | 4-speed automatic (ZF 4HP22 or similar) |
| Features | |
| Drive Layout: | Front-wheel drive (FWD) standard. Audi's quattro all-wheel drive system was also available on certain models and variants. |
| Dimensions | |
| Exterior | |
| Body Styles: | Sedan (4-door) and Avant (wagon/estate). |
| Weights | |
| Curb Weight Range: | Approximately 1100 kg to 1350 kg, depending on engine and equipment. |
| Safety Features | |
| Ratings | |
| Crash Test Results: | Specific official ratings from agencies like Euro NCAP or NHTSA for these specific years are not readily available or may be outdated by modern standards. The manual will detail the vehicle's safety systems as designed. |
| Active Features | |
| Braking System: | Front disc brakes, rear drum brakes standard on most models. Higher-performance variants or later models may feature rear discs. |
| Passive Features | |
| Airbags: | Driver airbag was optional or standard on later models. Passenger airbags were not common for this generation. |
| Seatbelts: | Front and rear seat belts, with pre-tensioners often available or standard on later production years. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory radio with cassette player, potentially upgraded with CD players in later years. Speaker configurations vary by trim. |
| Driver Assistance | |
| Cruise Control: | Optional on many models. |
| Connectivity | |
| Power Features: | Power windows, power door locks, and power mirrors were often optional or standard on higher trims. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on driving conditions and specific oil used. Consult manual for exact recommendations. |
| Timing Belt Replacement: | Crucial for interference engines. Generally recommended every 60,000-90,000 km (37,000-56,000 miles) or 4-5 years. Manual will specify exact interval and part numbers. |
| Fluid Specifications | |
| Engine Oil Type: | Varies by engine and climate. Common specifications include VW 500 00, 501 01, or 502 00. Viscosities like 5W-40, 10W-40, or 15W-40 were typical. Manual will list precise requirements. |
| Coolant Type: | G11 (blue/green) coolant or equivalent antifreeze mixed with distilled water. Manual will specify exact type and mixture ratio. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid. Manual will specify recommended type and replacement interval. |
| Transmission Fluid Type Manual: | API GL-4 gear oil, typically 75W-90 or 80W-90. Manual will list specific viscosity and capacity. |
| Transmission Fluid Type Auto: | Dexron II or equivalent ATF. Manual will specify exact type and capacity. |
| Known Issues | |
| Common Wear Items: | Wear items include suspension components (ball joints, tie rod ends, bushings), CV joints, exhaust systems, fuel pumps, and radiator components. Electrical issues can also arise with age, particularly related to grounds and connectors. |
| Engine Specific Concerns: | Early fuel injection systems may require periodic cleaning or adjustment. Timing belt failure is critical. Head gasket leaks can occur on higher mileage engines. |
| Diagnostic Tools | |
| Onboard Diagnostics: | OBD-I systems or basic diagnostic codes may be present, detailed in the manual for troubleshooting. |
| Vehicle History | |
| Brand Heritage | |
| Audi Heritage: | Audi has a long history dating back to the early 20th century, known for engineering and quattro all-wheel drive technology. The Audi 80/90 lineage represents a significant part of Audi's executive compact car segment. |
| Model Evolution | |
| B3 Generation: | The B3 generation (Typ 89) was a significant redesign from the B2, featuring a more aerodynamic and modern exterior design. It introduced the 'Procon-Ten' safety system precursor (a mechanical seatbelt tensioning system) on some models. |
| Production | |
| Production Period: | 1986-1991 |
| Awards & Recognition | |
| Recognitions | |
| Industry Standing: | Audi models from this era were generally well-regarded for their build quality, driving dynamics, and understated luxury in the compact executive segment. |