AUDI AVANT RS2 Digital Workshop Repair Manual 1994-1995
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🏷️ Basic Information Identification Make: Audi Model: RS2 Avant Generation: B4 Production Years Covered: 1994-1995 Codes Chassis Code: 8C Engine Code Base: ADU 👋 Introduction Market Position Niche: High-performance, limited-production estate car, a homologation special for rallying. Target Audience: Enthusiasts, owners, and independent workshops specializing in classic and performance Audis. Competitive Analysis Key Competitors: BMW M3 Touring (E36 - unofficial), Mercedes-Benz E60 AMG (W124 estate), Porsche 911 Turbo (964) in terms of performance. Key Features Manual Benefit: Empowers owners and technicians with professional-level repair and maintenance knowledge, leading to significant cost savings and correct vehicle upkeep. Unique Selling Point: Covers an extremely rare and sought-after performance vehicle, providing essential information for its specialized maintenance. 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems, bodywork, and diagnostics. Secondary Coverage: Troubleshooting guides, torque specifications, wiring diagrams, maintenance schedules. Page Count Estimated Pages: Extensive, likely exceeding 1500 pages in comprehensive coverage. Manual Type Type: Digital Workshop Repair Manual Language Primary Language: English Format Digital Format: PDF (implied by instant download and compatibility with various OS). 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, timing belt, lubrication system, cooling system, intake system, exhaust system. Engine Management: Fuel injection system (Bosch Motronic), ignition system, sensors, actuators, emission control systems, ECU diagnostics. Transmission: Manual transmission (Getrag G360), clutch system, driveline, propeller shaft, CV joints, differential. Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, anti-roll bars. Brakes: Front and rear disc brakes, brake calipers (Brembo), brake lines, master cylinder, ABS system (Bosch). Steering: Power steering system, steering rack, steering column, steering wheel. Electrical System: Battery, alternator, starter motor, lighting system (headlights, taillights, interior), fuses, relays, wiring harnesses, power windows, central locking. Body And Interior: Body panels, doors, hood, trunk lid, bumpers, glass, seats, dashboard, trim panels, HVAC system. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, fluid checks and top-offs, brake pad inspection. Component Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component troubleshooting and repair. Diagnostics: Troubleshooting common issues, fault code reading (OBD-I), diagnostic procedures for specific systems. Installation: Installation and removal of major components, accessories. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures. 📊 Manual Specifications File Format Primary Format: PDF Searchability: Likely searchable text within the PDF document for efficient information retrieval. Print Quality Image Resolution: High quality photos, illustrations, and diagrams as per product description. Scalability: Printable, allowing users to print specific procedures or the entire manual. Binding Type Digital Nature: No physical binding; digital download. Paper Type Digital Nature: N/A (digital format). ⚙️ Engine Specifications Primary Engine Engine Type: Inline 5-cylinder, turbocharged, intercooled Displacement: 2226 cc (2.2 Liters) Bore X Stroke: 81.0 mm x 86.4 mm Compression Ratio: 8.5:1 Valvetrain: DOHC, 4 valves per cylinder (20 valves total) Turbocharger System: Garrett T3/T04B with intercooler Fuel System: Bosch Motronic M2.3.4 fuel injection Ignition System: Electronic ignition (Distributorless ignition system - DIS) Performance Horsepower: 315 hp (235 kW) @ 6500 rpm Torque: 410 Nm (302 lb-ft) @ 4500 rpm 0-60 Mph: 4.8 seconds (approx.) Top Speed: 250 km/h (155 mph) (electronically limited) Maintenance Recommended Oil: Fully synthetic SAE 5W-40 or 5W-50 (e.g., Castrol TWS Motor Oil, or equivalent specification like VW 502 00). 🔧 Transmission Standard Type: 6-speed manual transmission (Getrag G360) Gear Ratios 1-6: 3.15 / 1.80 / 1.23 / 0.95 / 0.81 / 0.70 (approximate, varies slightly by source) Final Drive Ratio: 3.70:1 (approximate) Features Drivetrain: Quattro permanent all-wheel drive system Maintenance Transmission Fluid Type: API GL-4 SAE 75W-90 synthetic gear oil. 📐 Dimensions Exterior Length: 4407 mm (173.5 in) Width: 1720 mm (67.7 in) Height: 1425 mm (56.1 in) Wheelbase: 2610 mm (102.8 in) Front Track: 1466 mm (57.7 in) Rear Track: 1450 mm (57.1 in) Weights Curb Weight: 1590 kg (3505 lbs) Gross Vehicle Weight Rating: 2150 kg (4730 lbs) Cargo Cargo Volume: Approximately 460 - 1350 liters (rear seats folded). Wheels Tires Wheel Size Standard: 17 x 7.5J Wheel Bolt Pattern: 5x112 Tire Size Standard: 245/40 R17 🛡️ Safety Features Ratings Crash Test Data: No specific official crash test ratings for the RS2 Avant from organizations like NHTSA or Euro NCAP from that era, as testing standards were less rigorous and not universally applied. However, based on the platform (Audi 80/90), it possessed structural integrity for its time. Active Features ABS: Standard Bosch ABS (Anti-lock Braking System) AWD: Standard Quattro permanent all-wheel drive for enhanced traction and stability. Passive Features Airbags: Driver's side airbag as standard. Seatbelts: Three-point inertia reel seatbelts for all occupants. Body Structure: Reinforced body structure typical of Audi's safety-conscious design of the period. 💡 Technology Features Infotainment Audio System: Original Audi Gamma or Concert radio/cassette player with speaker...
High-performance, limited-production estate car, a homologation special for rallying.
Target Audience:
Enthusiasts, owners, and independent workshops specializing in classic and performance Audis.
Competitive Analysis
Key Competitors:
BMW M3 Touring (E36 - unofficial), Mercedes-Benz E60 AMG (W124 estate), Porsche 911 Turbo (964) in terms of performance.
Key Features
Manual Benefit:
Empowers owners and technicians with professional-level repair and maintenance knowledge, leading to significant cost savings and correct vehicle upkeep.
Unique Selling Point:
Covers an extremely rare and sought-after performance vehicle, providing essential information for its specialized maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
All mechanical and electrical systems, bodywork, and diagnostics.
Approximately 460 - 1350 liters (rear seats folded).
Wheels Tires
Wheel Size Standard:
17 x 7.5J
Wheel Bolt Pattern:
5x112
Tire Size Standard:
245/40 R17
🛡️ Safety Features
Ratings
Crash Test Data:
No specific official crash test ratings for the RS2 Avant from organizations like NHTSA or Euro NCAP from that era, as testing standards were less rigorous and not universally applied. However, based on the platform (Audi 80/90), it possessed structural integrity for its time.
Active Features
ABS:
Standard Bosch ABS (Anti-lock Braking System)
AWD:
Standard Quattro permanent all-wheel drive for enhanced traction and stability.
Passive Features
Airbags:
Driver's side airbag as standard.
Seatbelts:
Three-point inertia reel seatbelts for all occupants.
Body Structure:
Reinforced body structure typical of Audi's safety-conscious design of the period.
💡 Technology Features
Infotainment
Audio System:
Original Audi Gamma or Concert radio/cassette player with speaker upgrades likely available.
Climate Control:
Manual climate control with air conditioning standard.
Driver Assistance
Cruise Control:
Standard cruise control.
Traction Control:
Not specifically mentioned as a separate traction control system beyond the mechanical Quattro AWD, but ABS provides a degree of electronic stability.
Connectivity
Connectivity Features:
None in the modern sense; basic connectivity via original radio and antenna.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000-15,000 km (6,000-10,000 miles) or annually, whichever comes first, depending on driving conditions and oil used.
Timing Belt Replacement:
Every 60,000-90,000 km (40,000-60,000 miles) or 5 years. Critical for this engine due to interference design.
Spark Plug Replacement:
Every 30,000-50,000 km (20,000-30,000 miles), depending on spark plug type (e.g., platinum/iridium).
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Coolant:
G12 coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Mix 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or an equivalent hydraulic mineral oil.
Brake Fluid:
DOT 4 or DOT 5.1.
Known Issues
Engine Oil Leaks:
Common leaks from valve cover gaskets, oil pan gaskets, and front crank seal due to age and heat.
Turbocharger Wear:
Turbocharger seals can wear, leading to oil consumption or reduced boost. Regular oil changes are crucial.
Cooling System Leaks:
Aging hoses, radiator, and water pump can develop leaks.
Window Regulators:
Electric window mechanisms can become slow or fail.
Suspension Bushings:
Rubber bushings in the suspension can degrade over time, affecting handling and ride comfort.
📚 Vehicle History
Brand Heritage
Audi Performance Legacy:
Audi's heritage in motorsport, particularly rallying with the Quattro system, heavily influenced the development of the RS models.
Model Evolution
Rs Lineage:
The RS2 Avant was the very first Audi 'RS' (RennSport) model, a precursor to the high-performance Audi Sport GmbH (formerly quattro GmbH) lineup.
Development Collaboration:
Developed in collaboration with Porsche. Many components, including brakes, suspension, mirrors, and wheels, were sourced from or shared with contemporary Porsche models (964/965).
Production
Production Period:
March 1994 to July 1995
Manufacturing Location:
Audi's Ingolstadt plant, Germany.
Production Numbers:
Approximately 2,891 units produced.
Collectibility:
Highly collectible due to its rarity, performance, and status as the first RS model.
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
Widely praised by contemporary automotive press for its blistering performance, practicality, and unique character.
Collector Status:
Recognized as a modern classic and one of the most desirable Audis ever produced.
Certifications
Homologation Purpose:
Built as a homologation special for Group A touring car racing, although it never officially competed as the RS2.
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