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Audi B3 1986-1991 Workshop Service Repair Manual

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Basic Information Identification Make: Audi Model: B3 Platform Code: Typ 89 Generation Generation Designation: First Generation (B3) Codes Internal Project Code: Typ 89 Introduction Market Position Segment: Compact Executive /...
Taper: car
Distributeur:
UGS: 517259
Mots clés: Audi car Manual Repair Guide
Audi B3 1986-1991 Workshop Service Repair Manual
Basic Information
Identification
Make: Audi
Model: B3
Platform Code: Typ 89
Generation
Generation Designation: First Generation (B3)
Codes
Internal Project Code: Typ 89
Introduction
Market Position
Segment: Compact Executive / Compact Car
Brand Perception: Audi positioned as a premium German manufacturer, offering sophisticated design and engineering.
Competitive Analysis
Key Competitors: BMW 3 Series (E30), Mercedes-Benz 190E (W201), Ford Sierra, Opel Vectra, Volkswagen Golf GTI
Key Features
Design: Aerodynamic styling, clean lines, and high-quality interior finishes for its era.
Engineering: Focus on solid build quality, advanced (for the time) Quattro all-wheel-drive system, and refined driving dynamics.
Manual Value Proposition: Provides owners and technicians with the precise factory procedures necessary for accurate maintenance and repair, crucial for preserving the longevity and performance of these classic Audis.
Manual Details
Coverage Areas
Covered Years: 1986, 1987, 1988, 1989, 1990, 1991
Body Styles: Saloon (Sedan), Avant (Wagon), Coupe
Drivetrain Options: Front-Wheel Drive (FWD), quattro (All-Wheel Drive)
Page Count
Estimated Pages: Hundreds (Exact count not specified, but implies comprehensive coverage)
Manual Type
Type: Workshop Service Repair Manual
Official Status: Official Factory Service Manual
Language
Language: English (Implied by product description context)
Format
Format: Digital Download (PDF)
Printability: Printable
Manual Coverage
Systems Covered
Engine Mechanical: Engine assembly, disassembly, overhaul, diagnostics, tuning
Fuel System: Fuel injection (KE-Jetronic, Digifant), fuel pump, fuel filter, fuel lines, tank servicing
Ignition System: Distributor, ignition coils, spark plugs, electronic ignition control
Cooling System: Radiator, water pump, thermostat, hoses, fan operation
Exhaust System: Manifold, catalytic converter, muffler, pipe replacement
Transmission Manual: Gearbox assembly, disassembly, repair, clutch replacement
Transmission Automatic: Automatic transmission service, repair, fluid replacement
Drivetrain FWD: Front axle, drive shafts, CV joints
Drivetrain AWD: quattro system, center differential, rear differential, driveshafts
Suspension Front: MacPherson struts, control arms, anti-roll bar, bearings
Suspension Rear: Torsion beam (FWD), independent suspension (some quattro), trailing arms, shock absorbers
Steering System: Steering rack, power steering pump, steering column, tie rods
Brake System: Front/rear disc brakes, calipers, pads, rotors, brake lines, master cylinder, ABS (if equipped)
Electrical System Basic: Battery, starter, alternator, wiring diagrams, fuses, relays
Electrical System Lighting: Headlights, taillights, interior lighting, wiring
Electrical System Instruments: Dashboard gauges, warning lights, instrument cluster repair
Body Interior: Seat removal, trim panel installation, headliner, carpet servicing
Body Exterior: Door panel removal, bumper servicing, glass replacement, body panel alignment
HVAC System: Heating, ventilation, air conditioning (A/C) system servicing, refrigerant handling
Procedures Included
Preventative Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, belt inspection/replacement
Troubleshooting Diagnostics: Fault finding, diagnostic trouble codes (DTCs) interpretation (if applicable to system), symptom-based troubleshooting
Repair Overhaul: Detailed step-by-step instructions for component repair and complete engine/transmission overhauls
Component Replacement: Instructions for replacing common wear items and major components
Alignment Specifications: Wheel alignment angles and procedures
Technical Depth
Depth: Comprehensive (Covers from basic maintenance to full engine rebuilds and complex electrical diagnostics)
Detail Level: Factory-level detail with torque specifications, clearances, and assembly sequences
Diagnostic Focus: Emphasis on systematic diagnosis for electrical and mechanical issues
Manual Specifications
File Format
Document Type: PDF (Portable Document Format)
Searchability: Likely searchable text (common for factory PDFs)
Print Quality
Resolution: High-resolution images and diagrams (typical for factory manuals)
Diagram Clarity: Clear, detailed illustrations and exploded views
Binding Type
Binding: N/A (Digital Download - Customer prints as needed)
Paper Type
Paper Recommendation: Standard printer paper for printing
Engine Specifications
Primary Engine
Engine Code Examples: JN, RU, HP, RP, PL, KV (4-cylinder petrol), NG (5-cylinder petrol)
Performance
Displacement Range: 1.6L, 1.8L, 2.0L, 2.3L (Inline-4 and Inline-5 configurations)
Horsepower Range: Approx. 75 hp to 135 hp (depending on engine variant and market)
Torque Range: Approx. 125 Nm to 200 Nm (depending on engine variant)
Fuel System
Injection Systems: Mechanical fuel injection (KE-Jetronic) and electronic fuel injection (Digifant) were common.
Fuel Type: Unleaded Gasoline (Petrol)
Transmission
Standard
Manual Transmission: 5-speed manual gearbox
Optional
Automatic Transmission: 3-speed or 4-speed automatic gearbox
Features
Drivetrain Options: Available in Front-Wheel Drive (FWD) and Audi's permanent All-Wheel Drive (quattro).
Dimensions
Exterior
Length Approx: 4.3-4.5 meters (Saloon/Coupe)
Width Approx: 1.7 meters
Height Approx: 1.4 meters
Weights
Curb Weight Range: Approx. 1100 kg - 1350 kg (depending on body style and drivetrain)
Safety Features
Ratings
Era Assessment: Good for its time, featuring a robust body structure. ABS was an option on higher trims.
Active Features
ABS: Anti-lock Braking System available on select models, particularly quattro variants.
Passive Features
Airbags: Driver airbag generally not standard, optional on later models.
Seatbelts: Front and rear seatbelts.
Technology Features
Infotainment
Audio System: Factory fitted cassette or radio/cassette units. Speaker upgrades common.
Driver Assistance
Cruise Control: Optional on higher trims and with larger engines.
Connectivity
Phone Integration: N/A (No factory integrated connectivity features typical of modern vehicles)
Maintenance
Service Intervals
Oil Change Interval: Typically every 7,500 to 10,000 miles (12,000 to 15,000 km) or 1 year, consult manual for specific engine.
Timing Belt Replacement: Critical. Often specified at 60,000 miles (96,000 km) or 4-5 years. Crucial to check manual for exact engine.
Fluid Specifications
Engine Oil Grade: Varies by engine, typically 5W-40 or 10W-40 synthetic or semi-synthetic. Consult manual for exact API/ACEA specs.
Coolant Type: G11 (Blue/Green) ethylene glycol-based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type: DOT 3 or DOT 4
Transmission Fluid Manual: GL-4 specification gear oil, e.g., SAE 75W-90 or 80W-90.
Transmission Fluid Automatic: ATF Dexron II or III specification.
Known Issues
Cooling System: Plastic coolant flanges can become brittle and leak. Water pump failure.
Fuel System: KE-Jetronic system can require adjustment and occasional component failure (e.g., airflow meter).
Electrical System: Faulty door lock actuators, wiring harness issues in the engine bay, dashboard warning light failures.
Suspension: Worn control arm bushings and ball joints. Rear axle beam mounts can wear.
Drivetrain: CV joints on FWD and Quattro models can wear. Quattro center differential can develop issues if not serviced.
Vehicle History
Brand Heritage
Heritage Focus: Audi has a long history of engineering excellence, particularly known for quattro technology and sophisticated design.
Model Evolution
Predecessor: Audi 80/90 (B2, Typ 81/85)
Successor: Audi 80/90 (B4, Typ 8A)
Production
Production Years Global: 1986-1991
Manufacturing Locations: Germany (Ingolstadt), also other VW Group plants.
Awards & Recognition
Recognitions
General Perception: The Audi 80/90 (B3) was generally well-regarded for its build quality, comfortable ride, and refined driving experience. The Quattro variants were particularly praised for their all-weather traction.
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