🏷️ Basic Information Identification Make: BMW Model: New Class (2002 Series) Product Name: BMW 2002 New Class 1968-1976 Workshop Manual Generation Platform Designation: BMW Neue Klasse (New Class) Codes Chassis Codes: E10 (sedan and touring), E6 (coupe - less common for this manual) 👋 Introduction Market Position Significance: The BMW 2002 and its New Class siblings were pivotal in establishing BMW's reputation for sporty, driver-focused sedans and coupes in the post-war era. They bridged the gap between small, economy cars and larger luxury sedans. Competitive Analysis Competitors: Competed with cars like the Ford Escort Mk1, Opel Kadett, Alfa Romeo Giulia, and Mercedes-Benz models of similar displacement. Key Features Driving Dynamics: Renowned for excellent handling, responsive steering, and a robust mechanical feel, defining the 'ultimate driving machine' ethos. Engine Versatility: Offered a range of displacements and tuning levels, from the everyday 1502 to the performance-oriented 2002tii. 📋 Manual Details Coverage Areas Vehicle Models Covered: 1502, 1602, 1802, 2002, 2002A, 2002 Ti, 2002tii Model Years Covered: 1968-1976 Page Count Estimated Page Count: High (typically 500+ pages for a comprehensive workshop manual of this era) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: Likely English, potentially German original with English translation Format Format: Digital (PDF) or Printed Book (specific product dependent) 📖 Manual Coverage Systems Covered Engine: 1.6L, 1.8L, 2.0L (M10 engine family variants: M10, M12, M14, M24 engine codes) Transmission: Automatic Transmission, Manual Transmission (clutch, gearbox, driveshafts) Body Equipment: Interior trim, seating, dashboard, accessories, glass, seals Body Work: Chassis, body panels, structural components, welding, rust repair, paint preparation Brake System: Hydraulic system, front discs, rear drums, parking brake, master cylinder, brake fluid Engine Electrical: Ignition system (distributor, coil, spark plugs), starting system, charging system (alternator/dynamo), wiring diagrams General Electrical: Lighting, instruments, wipers, horn, power windows (if equipped), wiring harness repair Suspension: Front MacPherson struts, rear semi-trailing arms. Includes components, alignment specs, and overhaul procedures. Steering: Recirculating ball steering gearbox. Includes adjustment and linkage components. Cooling System: Radiator, fan (mechanical or electric), water pump, thermostat, coolant hoses, and heater core. Exhaust System: Manifold, catalytic converter (on later models or specific markets), muffler, pipes, and hangers. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, tune-ups, lubrication Troubleshooting: Diagnostic procedures for common faults, electrical gremlins, engine performance issues Repair: Component removal, disassembly, inspection, repair, and reassembly for all major systems Specifications: Torque values, clearances, fluid capacities, electrical specifications, diagnostic data Engine Rebuild: Piston and ring replacement, bearing service, cylinder head overhaul, valve grinding, timing chain/gear adjustment. Fuel System Overhaul: Carburetor rebuild kits and procedures, fuel injection system diagnostics and component replacement (tii). Electrical Diagnostics: Detailed wiring diagrams, fuse box layouts, common electrical fault diagnosis (e.g., no-spark, dim lights). Body Panel Replacement: Procedures for replacing fenders, doors, hoods, trunk lids, and structural elements. Technical Depth Depth: Comprehensive: Covers routine maintenance, detailed repairs, engine rebuilds, transmission overhauls, body work, and electrical system diagnostics. 📊 Manual Specifications File Format Digital Quality: High-resolution scans, searchable text (if OCR'd), clear diagrams and illustrations. Print Quality Paper Type: Durable paper stock suitable for workshop use (if printed). Binding Type Binding: Spiral-bound or lay-flat binding recommended for workshop use (if printed). ⚙️ Engine Specifications Primary Engine Engine Family: BMW M10 inline-four cylinder Displacement 1.6L: Approx. 1573 cc (M14 engine code) Displacement 1.8L: Approx. 1766 cc (M18 engine code) Displacement 2.0L: Approx. 1990 cc (M10/M12/M24 engine codes) Performance Horsepower Range: Approximately 85 hp (1602) to 130 hp (2002tii) Torque Range: Approximately 120 Nm (1602) to 175 Nm (2002tii) Fuel System Carburetion: Single Solex or Zenith downdraft carburetor (most models) Fuel Injection: Bosch D-Jetronic mechanical fuel injection (2002tii) 🔧 Transmission Standard Manual Gearbox: 4-speed manual (standard on most models), optional 5-speed manual on some later models. Optional Automatic Gearbox: 3-speed automatic transmission (e.g., ZF 3HP12) available as an option. Features Clutch Type: Single dry plate, hydraulically actuated diaphragm spring clutch. 📐 Dimensions Exterior Body Styles: 2-door sedan (saloon), 3-door Touring hatchback. Wheelbase: Approx. 2,565 mm (100.9 inches) Weights Curb Weight: Approx. 950 - 1100 kg (2094 - 2425 lbs) depending on model and equipment. 🛡️ Safety Features Ratings Crash Safety Era: Designed to mid-1970s safety standards, featuring integrated crumple zones and strong passenger cell. Active Features Braking: Front disc brakes, rear drum brakes. ABS not available. Excellent brake feel for the era. Passive Features Seatbelts: Lap belts standard, shoulder belts often optional or factory fitted on later models. 💡 Technology Features Infotainment Radio: Optional AM/FM radio, often with a single speaker. Driver Assistance Braking Aids: No ABS or advanced braking systems. Emphasis on driver feedback. Connectivity Era Connectivity: Limited to basic electrical systems; no modern connectivity features. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6-12 months. Major Tune Up: Spark plugs, points, condenser, and carburetor adjustment every 15,000...