BMW 3 Series (E46) 325xi Coupe 1999-2005 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Specific Model Variant: 325xi Coupe Production Years Covered: 1999-2005 Codes Engine Code Common: M54B25 👋 Introduction Market Position Vehicle Class: Compact Executive Car (Sport Sedan/Coupe) Target Demographic: Enthusiasts seeking a balance of performance, luxury, and practicality Competitive Analysis Key Competitors: Mercedes-Benz C-Class (W203), Audi A4 (B6/B7), Lexus IS300, Infiniti G35 Key Features Driving Dynamics: Renowned for balanced chassis, precise steering, and engaging driving experience Powertrain: Smooth and powerful inline-six engines, sophisticated xDrive all-wheel-drive system for the 325xi Interior Quality: Premium materials, driver-focused cockpit, solid build quality Design: Timeless and iconic Chris Bangle-era design, aggressive coupe profile for the 325xi Coupe 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (likely PDF, though not explicitly stated in product info) Completeness: Comprehensive Page Count Estimated Page Count: 1000+ 📖 Manual Coverage Systems Covered Engine: M54B25 (2.5L Inline-6), including cooling, lubrication, fuel delivery, ignition, and emissions Transmission: All-wheel drive (xDrive) system, SMG (Sequential Manual Gearbox), Automatic Transmission (GM 5L40-E), Manual Transmission (Getrag 420G/ZF GS6-37BZ) Drivetrain: Front and rear differentials, transfer case, driveshafts, CV joints Suspension: Front struts, rear multi-link suspension, springs, shocks, control arms, sway bars Brakes: Front and rear disc brakes (ABS, DSC), brake fluid, lines, calipers, rotors, pads Steering: Power steering system, steering rack, tie rods, steering column Electrical: 12V battery system, alternator, starter, fuses, relays, wiring diagrams, lighting, power accessories, immobilizer system Bodywork: Body panels, doors, windows, sunroof, interior trim, bumpers, hinges, latches HVAC: Air conditioning, heating, ventilation, climate control system Diagnostics: On-Board Diagnostics (OBD-II) procedures, fault code interpretation, sensor testing Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks and top-offs, brake inspections Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Component Repair: Detailed instructions for removing, inspecting, repairing, and reinstalling major components (engine, transmission, suspension, brakes, electrical modules, etc.) Rebuilding: Engine rebuild procedures, transmission overhaul, differential rebuilds Specifications: Torque specifications, clearances, measurements, diagnostic parameters Wiring Diagrams: Comprehensive electrical schematics for all major systems Body And Interior: Repair and replacement of body panels, interior trim pieces, glass, and seals Technical Depth Level Of Detail: Expert-level, covering complete overhauls and complex diagnostics Diagrams And Illustrations: Extensive use of exploded views, diagrams, and photographs for clarity Special Tools: Identification and usage instructions for necessary specialized BMW tools 📊 Manual Specifications File Format File Type: Likely PDF (standard for digital manuals) Searchability: Expected to be text-searchable if PDF Printability: Typically printable Print Quality Image Resolution: High resolution for clear diagrams and images Binding Type Binding: N/A (digital format) Paper Type Paper Quality: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, Naturally Aspirated Engine Code: M54B25 Displacement: 2.5 Liters (2494 cc) Bore X Stroke: 84 mm x 75 mm Compression Ratio: 10.2:1 Valvetrain: DOHC, 24 valves, VANOS (Variable Valve Timing) Performance Horsepower: 184 hp @ 6000 rpm Torque: 175 lb-ft (237 Nm) @ 3500 rpm Fuel System Fuel Type: Premium Unleaded (91+ Octane Recommended) Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic ME 9.2) Ignition System: Distributorless Electronic Ignition (Coil-on-Plug) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (Getrag 420G or ZF GS6-37BZ for later models) Optional Transmission Type: 5-Speed SMG (Sequential Manual Gearbox) Features Drivetrain: xDrive All-Wheel Drive System (Permanent AWD with a default RWD bias) 📐 Dimensions Exterior Length: Approx. 177.4 inches (4506 mm) Width: Approx. 68.7 inches (1745 mm) Height: Approx. 53.7 inches (1364 mm) Wheelbase: Approx. 107.3 inches (2725 mm) Weights Curb Weight: Approx. 3550-3750 lbs (1610-1700 kg), depending on transmission and options 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (Driver/Passenger) for the E46 Coupe IIHS Side Impact: Good (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System Dsc: Dynamic Stability Control (includes Traction Control) Akebono Brakes: Optional larger front brakes on later models or M-Sport package Passive Features Airbags: Front airbags, optional side-impact airbags, optional head protection system (HPS) Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters Body Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Head Unit: BMW Business CD/Radio, BMW Professional CD/Radio, optional Navigation systems (MKIV) Speakers: Standard 6 or 10-speaker Hi-Fi system, optional Harman Kardon system Driver Assistance Parking Sensors: Optional Rear Park Distance Control (PDC) Connectivity Bluetooth: Optional Bluetooth integration for mobile phones (often via cradle) Voice Control: Optional voice command system for navigation and audio functions 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system, typically every 10,000-15,000 miles or as indicated by the vehicle's computer Brake Fluid Flush: Every 2 years, regardless of mileage Coolant Flush: BMW recommends long-life coolant, often specified for 3-5 years or higher mileage intervals Spark Plug Replacement: Typically around 60,000-100,000 miles for the M54 engine, depending on plug type and vehicle usage Fluid Specifications Engine...