BMW 3 Series E90 E91 E92 E93 2006-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Codes: E90 (Sedan), E91 (Touring/Wagon), E92 (Coupe), E93 (Convertible) Applicable Years: 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Target Audience: Mechanical technicians familiar with BRP products and general automotive practices, as well as knowledgeable DIY enthusiasts. Competitive Analysis Value Proposition: Provides dealer-level service information, enabling owners to save money and perform repairs like a professional. Key Features Accuracy: Endeavored to ensure accuracy of information. Completeness: A complete service manual with all necessary instructions. Safety Emphasis: Emphasizes safety equipment and precautions, including the use of torque wrenches. Special Tool Identification: Refers to and illustrates BMW special tools with their part numbers. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of BMW 3 Series E90/E91/E92/E93 models from 2006-2010. Secondary Coverage: Instructions for proprietary BMW components and components from respective manufacturers. Page Count Total Pages: 2524 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, tune-ups, lubrication, fuel system, ignition. Drivetrain: Transmission disassembly and assembly, potential coverage of drivetrain components. Electrical System: Comprehensive coverage of electrical systems. Chassis: Suspension, steering, brakes, exhaust system. Body: Bodywork repair and related procedures. Cooling System: Includes repair and maintenance of radiators, water pumps, thermostats, and coolant hoses. Exhaust System: Information on exhaust components, catalytic converters, and mufflers. Steering System: Covers power steering components, steering rack, and alignment procedures. Brake System: Detailed procedures for brake pad and rotor replacement, caliper service, brake fluid bleeding, and ABS system components. Procedures Included Maintenance: Routine maintenance and servicing procedures. Repair: Diagnostic and repair procedures for various faults and issues. Assembly Disassembly: Detailed instructions for component and system removal and installation. Diagnostics: Troubleshooting and diagnostic procedures. Tune Ups: Includes procedures for spark plug replacement, ignition system checks, and fuel system adjustments for optimal performance. Tire Wheel Service: Information on tire pressures, wheel torque specifications, and potentially wheel bearing replacement. HVAC System: Likely covers climate control system components, refrigerant, and common repair procedures. Technical Depth Depth: Advanced diagnostics, engine and transmission disassembly/rebuild, proprietary component details. Diagnostic Tools: Implies use of diagnostic tools and procedures common in BMW dealerships, potentially referencing ISTA/D or similar diagnostic software concepts. 📊 Manual Specifications File Format Format: PDF Printability: Yes, printable. Delivery: Fast and free electronic delivery via email. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Variants: This manual covers various engine variants typical for the E90/E91/E92/E93 generation, likely including N52 (3.0L naturally aspirated inline-6), N54 (3.0L twin-turbocharged inline-6), N55 (3.0L single-turbocharged inline-6), and N43/N45/N46 (2.0L/2.5L naturally aspirated inline-4) engines depending on the specific market and model designation (e.g., 320i, 323i, 325i, 328i, 330i, 335i). Performance Horsepower Range: Typically ranging from approximately 170 hp to over 300 hp, depending on the specific engine variant. Torque Range: Varies significantly with engine variant, from around 160 lb-ft to over 300 lb-ft. Fuel System Fuel Delivery: Likely includes fuel injection systems (port or direct injection depending on engine). Fuel Type: Premium unleaded gasoline. Engine Variants Examples Common Engines: N52B30 (325i/330i), N54B30 (335i), M54B25 (325i - early production overlap). 🔧 Transmission Standard Standard Transmission: Manual transmission (e.g., Getrag GS6-37DZ) and automatic transmission (e.g., ZF 6HP series) were common. Optional Optional Transmission: All-wheel drive (xDrive) variants often feature specific transmission configurations. Features Transmission Fluid: Specific ZF Lifeguard fluids or equivalent are often required for automatic transmissions, manual gear oil specifications vary. Transmission Codes Examples Common Transmissions: ZF 6HP19 / 6HP26 (automatic), Getrag GS6-37DZ (manual). 📐 Dimensions Exterior Body Styles: Sedan (E90), Touring/Wagon (E91), Coupe (E92), Convertible (E93). Weights Curb Weight: Ranges from approximately 3,300 lbs to over 4,000 lbs depending on body style and drivetrain. Exterior Dimensions Examples Wheelbase: Varies by body style, e.g., E90 Sedan: ~108.7 inches. Length: Varies by body style, e.g., E90 Sedan: ~180.9 inches. Weights Examples Gross Vehicle Weight Rating: Typically around 4,500 - 5,000 lbs. 🛡️ Safety Features Ratings NHTSA Ratings: Generally received high safety ratings from NHTSA and IIHS during its production years. Active Features Active Safety: Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS). Passive Features Passive Safety: Multiple airbags (front, side, curtain), crumple zones, reinforced passenger cell. 💡 Technology Features Infotainment Infotainment System: iDrive system (various iterations), professional navigation, Bluetooth connectivity, satellite radio, CD changer. Driver Assistance Driver Assistance Features: Parking sensors (PDC), adaptive headlights, cruise control, rain-sensing wipers, automatic climate control. Connectivity Connectivity Options: BMW Assist, Bluetooth for phone calls and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system. Brake Fluid Change: Generally recommended every 2 years. Fluid Specifications Engine Oil Type: BMW Longlife-01 (LL-01) or BMW Longlife-04...
Transmission disassembly and assembly, potential coverage of drivetrain components.
Electrical System:
Comprehensive coverage of electrical systems.
Chassis:
Suspension, steering, brakes, exhaust system.
Body:
Bodywork repair and related procedures.
Cooling System:
Includes repair and maintenance of radiators, water pumps, thermostats, and coolant hoses.
Exhaust System:
Information on exhaust components, catalytic converters, and mufflers.
Steering System:
Covers power steering components, steering rack, and alignment procedures.
Brake System:
Detailed procedures for brake pad and rotor replacement, caliper service, brake fluid bleeding, and ABS system components.
Procedures Included
Maintenance:
Routine maintenance and servicing procedures.
Repair:
Diagnostic and repair procedures for various faults and issues.
Assembly Disassembly:
Detailed instructions for component and system removal and installation.
Diagnostics:
Troubleshooting and diagnostic procedures.
Tune Ups:
Includes procedures for spark plug replacement, ignition system checks, and fuel system adjustments for optimal performance.
Tire Wheel Service:
Information on tire pressures, wheel torque specifications, and potentially wheel bearing replacement.
HVAC System:
Likely covers climate control system components, refrigerant, and common repair procedures.
Technical Depth
Depth:
Advanced diagnostics, engine and transmission disassembly/rebuild, proprietary component details.
Diagnostic Tools:
Implies use of diagnostic tools and procedures common in BMW dealerships, potentially referencing ISTA/D or similar diagnostic software concepts.
📊 Manual Specifications
File Format
Format:
PDF
Printability:
Yes, printable.
Delivery:
Fast and free electronic delivery via email.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Variants:
This manual covers various engine variants typical for the E90/E91/E92/E93 generation, likely including N52 (3.0L naturally aspirated inline-6), N54 (3.0L twin-turbocharged inline-6), N55 (3.0L single-turbocharged inline-6), and N43/N45/N46 (2.0L/2.5L naturally aspirated inline-4) engines depending on the specific market and model designation (e.g., 320i, 323i, 325i, 328i, 330i, 335i).
Performance
Horsepower Range:
Typically ranging from approximately 170 hp to over 300 hp, depending on the specific engine variant.
Torque Range:
Varies significantly with engine variant, from around 160 lb-ft to over 300 lb-ft.
Fuel System
Fuel Delivery:
Likely includes fuel injection systems (port or direct injection depending on engine).
Fuel Type:
Premium unleaded gasoline.
Engine Variants Examples
Common Engines:
N52B30 (325i/330i), N54B30 (335i), M54B25 (325i - early production overlap).
🔧 Transmission
Standard
Standard Transmission:
Manual transmission (e.g., Getrag GS6-37DZ) and automatic transmission (e.g., ZF 6HP series) were common.
Optional
Optional Transmission:
All-wheel drive (xDrive) variants often feature specific transmission configurations.
Features
Transmission Fluid:
Specific ZF Lifeguard fluids or equivalent are often required for automatic transmissions, manual gear oil specifications vary.
BMW Assist, Bluetooth for phone calls and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or as indicated by the vehicle's Condition Based Service (CBS) system.
Brake Fluid Change:
Generally recommended every 2 years.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) compliant synthetic oils, typically 0W-30 or 5W-30 viscosity.
Coolant Type:
BMW Premium Coolant (G48) or equivalent ethylene glycol-based antifreeze.
Known Issues
Common Problems:
Water pump/thermostat failure (especially electric water pumps on later models), ignition coil/spark plug issues, oil filter housing gasket leaks, VANOS system issues, power steering leaks, fuel injector problems (especially on direct injection engines), CCV (Crankcase Ventilation) system failures, suspension component wear (bushings, control arms).
Preventative Maintenance:
Regular oil changes, coolant flushes, attention to oil leaks, and replacement of worn suspension components are crucial.
Fluid Specifications Examples
Transmission Fluid Auto:
ZF Lifeguardfluid 6 (or equivalent approved for 6HP series).
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent manual transmission fluid (viscosity varies).
Power Steering Fluid:
Pentosin CHF 11S or equivalent hydraulic fluid.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW is renowned for its 'Ultimate Driving Machine' philosophy, emphasizing performance, luxury, and driver engagement.
Model Evolution
Generation:
The E90 generation succeeded the E46 and introduced significant technological advancements and design updates, marking BMW's fifth generation of the 3 Series sedan.
Production
Production Years:
2005-2013 (global production, with specific models and variants fitting the 2006-2010 timeframe).
🏆 Awards & Recognition
Recognitions
Ward Auto Ten Best:
Many BMW engines and models from this era were frequently recognized by Ward's AutoWorld's '10 Best Engines' list.
Ratings
Consumer Ratings:
Generally well-regarded for driving dynamics and build quality, though maintenance costs can be higher.
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