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BMW 330 330i 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Model: 330i Model Code: E46 Year: 2003 👋 Introduction Market Position Segment: Compact Executive Sedan Positioning: The BMW 3 Series (E46) 330i represented a pinnacle of sporty driving dynamics and luxury in its segment, appealing to enthusiasts and those seeking a premium compact car experience. Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS300, Acura TL Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel-drive layout, and precise steering. Engine Performance: The M54B30 engine provided smooth, powerful acceleration and a distinctive inline-six sound. Interior Quality: High-quality materials and ergonomic design typical of BMW. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for BMW 330i (E46) Engine Coverage: 3.0L M54B30 inline-6 Transmission Coverage: 5-speed Manual (GS5-39DZ), 5-speed Automatic (GM A5S360R/GA) Chassis Coverage: Suspension, Steering, Brakes, Body Electrical Coverage: Wiring Diagrams, ECU, Lighting, Accessories Body And Interior Coverage: Panel removal/installation, Upholstery, HVAC Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system Engine Management: Fuel injection, ignition system, VANOS, electronic engine control unit (DME), sensors, actuators Transmission Mechanical: Manual gearbox overhaul, automatic transmission overhaul, clutch system, driveshafts, differential Transmission Electronic: Transmission control unit (TCU), gear selection solenoids, sensors Suspension: Front and rear suspension components, springs, shock absorbers, control arms, bushings, subframe Steering: Power steering system, steering rack, tie rods, steering column Brakes: Brake system hydraulic components (master cylinder, calipers, lines), ABS system, DSC system, parking brake Electrical System: Battery, alternator, starter motor, lighting (headlights, taillights, interior), power windows, central locking, wipers Climate Control: HVAC system, A/C compressor, refrigerant, blower motor, climate control unit Body: Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement Interior: Seat removal, dashboard disassembly, trim panel replacement Procedures Included Routine Maintenance: Oil and filter changes, fluid checks and replacements, spark plug replacement, air filter replacement Component Removal Installation: Detailed step-by-step guides for removing and installing all major components Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics Rebuilds Overhauls: Engine and transmission rebuild procedures, detailed specifications Wiring Diagrams: Comprehensive wiring schematics for all vehicle systems Specifications Tolerances: All necessary torque values, clearances, and measurements for proper assembly Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Print Quality Quality: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Type: Naturally Aspirated Inline-6 Cylinder Displacement: 2,979 cc (3.0 Liters) Bore X Stroke: 84 mm x 89.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 225 hp @ 6,000 rpm Torque: 214 lb-ft @ 3,500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic ME7.2) Fuel Type: Premium Unleaded (91+ octane recommended) Valvetrain Configuration: Double Overhead Camshafts (DOHC), 4 valves per cylinder Timing System: Double VANOS (Variable Valve Timing) 🔧 Transmission Standard Transmission Type: 5-speed Manual (Getrag GS5-39DZ) Optional Transmission Type: 5-speed Automatic (GM A5S360R/GA) Features Manual Gear Ratios: 1st: 4.23, 2nd: 2.52, 3rd: 1.67, 4th: 1.23, 5th: 1.00, Reverse: 3.93 Final Drive Ratio: 3.07:1 Automatic Features: Steptronic manual shifting mode 📐 Dimensions Exterior Length: 177.4 inches Width: 68.7 inches Height: 55.7 inches Wheelbase: 107.3 inches Interior Front Headroom: 38.2 inches Front Legroom: 41.5 inches Rear Headroom: 37.4 inches Rear Legroom: 33.7 inches Cargo Trunk Volume: 11.7 cubic feet Weights Curb Weight: 3,350 - 3,450 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star (Driver), 5-star (Passenger) IIHS Side Impact: Good Active Features Traction Control: Automatic Stability Control (ASC+T) Brake Assist: Dynamic Stability Control (DSC) Passive Features Airbags: Front airbags, front side-impact airbags Seatbelts: 3-point inertia-reel seatbelts with pretensioners Chassis Design: Reinforced safety cage, crumple zones 💡 Technology Features Infotainment Head Unit: BMW Business CD, BMW Professional CD, optional navigation system. Audio System: Standard 6-speaker system, optional Harman Kardon premium audio. Driver Assistance Traction Control: ASC+T (Automatic Stability Control + Traction) Stability Control: DSC (Dynamic Stability Control) Connectivity Bluetooth: Optional Bluetooth preparation (ULF module) for hands-free calling. Convenience Cruise Control: Standard electronic cruise control. Rain Sensing Wipers: Optional. Lighting Headlights: Halogen projector headlights, optional Xenon headlights with auto-leveling. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or annually. Spark Plug Replacement: Approximately 100,000 miles (refer to manual for specific M54B30 recommendations). Coolant Flush: Every 2-3 years or as per CBS. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) Approved Synthetic Oil, SAE 5W-30 or 0W-30. Capacity: 6.5 liters (6.9 US quarts). Coolant: BMW Blue Antifreeze/Coolant Concentrate, mixed 50/50 with distilled water. Transmission...
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Mots clés: 2003 330 330i BMW Car Cars Misc
BMW 330 330i 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Sub Model:
330i
Model Code:
E46
Year:
2003
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Positioning:
The BMW 3 Series (E46) 330i represented a pinnacle of sporty driving dynamics and luxury in its segment, appealing to enthusiasts and those seeking a premium compact car experience.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS300, Acura TL
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel-drive layout, and precise steering.
Engine Performance:
The M54B30 engine provided smooth, powerful acceleration and a distinctive inline-six sound.
Interior Quality:
High-quality materials and ergonomic design typical of BMW.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair for BMW 330i (E46)
Engine Coverage:
3.0L M54B30 inline-6
Transmission Coverage:
5-speed Manual (GS5-39DZ), 5-speed Automatic (GM A5S360R/GA)
Chassis Coverage:
Suspension, Steering, Brakes, Body
Electrical Coverage:
Wiring Diagrams, ECU, Lighting, Accessories
Body And Interior Coverage:
Panel removal/installation, Upholstery, HVAC
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valvetrain, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, VANOS, electronic engine control unit (DME), sensors, actuators
Transmission Mechanical:
Manual gearbox overhaul, automatic transmission overhaul, clutch system, driveshafts, differential
Transmission Electronic:
Transmission control unit (TCU), gear selection solenoids, sensors
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, bushings, subframe
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Brake system hydraulic components (master cylinder, calipers, lines), ABS system, DSC system, parking brake
Electrical System:
Battery, alternator, starter motor, lighting (headlights, taillights, interior), power windows, central locking, wipers
Climate Control:
HVAC system, A/C compressor, refrigerant, blower motor, climate control unit
Body:
Body panel removal and installation, doors, hood, trunk, bumpers, glass replacement
Interior:
Seat removal, dashboard disassembly, trim panel replacement
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and replacements, spark plug replacement, air filter replacement
Component Removal Installation:
Detailed step-by-step guides for removing and installing all major components
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics
Rebuilds Overhauls:
Engine and transmission rebuild procedures, detailed specifications
Wiring Diagrams:
Comprehensive wiring schematics for all vehicle systems
Specifications Tolerances:
All necessary torque values, clearances, and measurements for proper assembly
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Print Quality
Quality:
High-resolution, printable pages
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
2,979 cc (3.0 Liters)
Bore X Stroke:
84 mm x 89.6 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
225 hp @ 6,000 rpm
Torque:
214 lb-ft @ 3,500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91+ octane recommended)
Valvetrain
Configuration:
Double Overhead Camshafts (DOHC), 4 valves per cylinder
Timing System:
Double VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (Getrag GS5-39DZ)
Optional
Transmission Type:
5-speed Automatic (GM A5S360R/GA)
Features
Manual Gear Ratios:
1st: 4.23, 2nd: 2.52, 3rd: 1.67, 4th: 1.23, 5th: 1.00, Reverse: 3.93
Final Drive Ratio:
3.07:1
Automatic Features:
Steptronic manual shifting mode
📐 Dimensions
Exterior
Length:
177.4 inches
Width:
68.7 inches
Height:
55.7 inches
Wheelbase:
107.3 inches
Interior
Front Headroom:
38.2 inches
Front Legroom:
41.5 inches
Rear Headroom:
37.4 inches
Rear Legroom:
33.7 inches
Cargo
Trunk Volume:
11.7 cubic feet
Weights
Curb Weight:
3,350 - 3,450 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star (Driver), 5-star (Passenger)
IIHS Side Impact:
Good
Active Features
Traction Control:
Automatic Stability Control (ASC+T)
Brake Assist:
Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, front side-impact airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
Chassis Design:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Head Unit:
BMW Business CD, BMW Professional CD, optional navigation system.
Audio System:
Standard 6-speaker system, optional Harman Kardon premium audio.
Driver Assistance
Traction Control:
ASC+T (Automatic Stability Control + Traction)
Stability Control:
DSC (Dynamic Stability Control)
Connectivity
Bluetooth:
Optional Bluetooth preparation (ULF module) for hands-free calling.
Convenience
Cruise Control:
Standard electronic cruise control.
Rain Sensing Wipers:
Optional.
Lighting
Headlights:
Halogen projector headlights, optional Xenon headlights with auto-leveling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or annually.
Spark Plug Replacement:
Approximately 100,000 miles (refer to manual for specific M54B30 recommendations).
Coolant Flush:
Every 2-3 years or as per CBS.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) Approved Synthetic Oil, SAE 5W-30 or 0W-30. Capacity: 6.5 liters (6.9 US quarts).
Coolant:
BMW Blue Antifreeze/Coolant Concentrate, mixed 50/50 with distilled water.
Transmission Fluid Manual:
MTF LT-2 (BMW Part # 83220309031) or equivalent. Capacity: 1.5 liters (1.6 US quarts).
Transmission Fluid Automatic:
ATF LT-3 (BMW Part # 83220024249) or equivalent. Capacity: 7.5 liters (7.9 US quarts) for complete drain and fill.
Brake Fluid:
DOT 4 Low Viscosity (LV) brake fluid.
Known Issues
Cooling System:
Plastic expansion tank failures, water pump impeller degradation, thermostat issues.
Oil Leaks:
Valve cover gasket, oil filter housing gasket, oil pan gasket, CCV system (Cranksase Ventilation).
Suspension Components:
Control arm bushings (tend to wear out), sway bar links, rear subframe bushings.
Electrical Gremlins:
Water ingress into LCM (Light Control Module), ABS/DSC sensor failures.
Vanos System:
Sealing rings in the VANOS solenoids can degrade, leading to rough idle and loss of low-end torque.
📚 Vehicle History
Brand Heritage
Heritage:
BMW, known for 'The Ultimate Driving Machine', has a long history of producing performance-oriented luxury vehicles with advanced engineering.
Model Evolution
E46 Generation:
The E46 generation (1998-2006) is highly regarded for its handling, refinement, and a wide range of engine options. The 330i represented the mid-to-high end of the sedan lineup for its era.
Production
Production Years E46:
1998-2006
Manufacturing Locations:
Germany (Dingolfing, Munich), USA (Spartanburg, SC)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E46 generation 3 Series consistently appeared on Car and Driver's 10Best lists during its production run, underscoring its class-leading attributes.
Ratings
Automotive Journalism Reviews:
Widely praised by automotive journalists for its driving dynamics, refined powertrain, and build quality.
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