BMW 5 Series Saloon Touring & M5 E34 Complete Workshop Service Repair Manual 1989 1990 1991 1992 1993 1994 1995
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Saloon & Touring Model Variant: M5 (E34) Product Type: Complete Workshop Service Repair Manual Product Format: Downloadable Product Delivery: Instant Email Delivery Codes Chassis Code: E34 Generation Generation Designation: E34 Generation Years: 1988-1996 (European market production, USA market 1989-1995) 👋 Introduction Market Position Positioning: The BMW E34 5 Series represented BMW's foray into a more refined and luxurious mid-size executive sedan and wagon, challenging established luxury brands with superior driving dynamics and build quality. Competitive Analysis Competitors: Primary competitors included the Mercedes-Benz W124 E-Class, Audi V8/A8, and Jaguar XJ. Key Features Distinguishing Features: The E34 was lauded for its balanced chassis, precise steering, refined inline-six engines (and powerful V8s), and excellent build quality, establishing a benchmark for sport sedans. Manual Value Proposition Diy Savings: Enables owners to perform significant maintenance and repairs, leading to substantial cost savings compared to dealership labor rates. Ease Of Use: Features easy-to-follow step-by-step instructions and accompanying images to simplify complex repair procedures. 📋 Manual Details Coverage Areas Models Covered: All 5 Series Saloon (Sedan) and Touring (Wagon) models, including M5 variants. Engine Coverage: All engine types and variants specific to the E34 generation. Transmission Coverage: All transmission types (manual and automatic) specific to the E34 generation. Trim Level Coverage: All trim levels and optional equipment packages. Page Count Estimated Page Count: Extensive (Exact number not specified, but described as 'complete' and covering 'A-Z') Manual Type Type: Workshop Service and Repair Manual Language Language: English (implied by product description and common industry practice for this market) Format Digital Format: PDF Accessibility: Printable (single page, chapter, or whole manual) Device Compatibility: PC, MAC, Tablets, Smartphones Required Software: Adobe Reader (Free Download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for all E34 engine variants, including M50, M52, M60, and S38 engines. Fuel System: Fuel injection systems (Bosch Motronic variants), fuel pumps, injectors, fuel pressure regulators, fuel tank, and lines. Ignition System: Ignition coils, spark plugs, ignition timing, distributors (where applicable), and engine control module (DME) integration. Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, heater core, and troubleshooting coolant leaks. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, oxygen sensors, and emissions control systems. Transmission Manual: Clutch assembly, gearbox overhaul, gear shift linkage, and flywheel replacement. Transmission Automatic: Hydraulic control systems, torque converter, valve body, transmission fluid changes, and electronic control unit (DME/EGS) integration. Drivetrain: Driveshafts, universal joints, CV joints, differential (rear axle), and axle shafts. Suspension: Front and rear suspension components (struts, control arms, ball joints, bushings), shock absorbers, springs, and anti-roll bars. Steering: Power steering system, steering rack/gearbox, tie rod ends, steering column, and steering wheel removal/installation. Brakes Hydraulic: Brake calipers, brake pads, brake rotors, master cylinder, brake lines, and brake fluid bleeding procedures. Brakes ABS: Anti-lock Braking System (ABS) components, ABS control module, wheel speed sensors, and diagnostic procedures. Electrical System General: 12V battery system, alternator, starter motor, fuses, relays, and wiring diagrams. Lighting System: Headlights, taillights, interior lights, fog lights, and bulb replacement. Instrument Cluster: Speedometer, tachometer, fuel gauge, coolant temperature gauge, warning lights, and OBC (On-Board Computer) functions. Body Exterior: Body panel removal and installation, doors, hood, trunk, bumpers, mirrors, and glass replacement. Body Interior: Seat removal, dashboard trim, center console, door panels, headliner, and carpet replacement. HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, blower motor, A/C compressor, evaporator, condenser, and refrigerant handling. Cruise Control: System operation, components, and troubleshooting. Power Accessories: Power windows, power locks, power mirrors, sunroof operation, and seat adjustment motors. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug changes, and belt inspections. Troubleshooting: Diagnostic procedures for common and complex faults across all vehicle systems, with symptom-based troubleshooting guides. Repair Overhaul: Detailed step-by-step instructions for component removal, repair, reassembly, and installation. Component Replacement: Instructions for replacing wear items and major components. Torque Specifications: Essential torque values for critical fasteners across all systems. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle circuits. Diagnostic Trouble Codes DTCs: Information on interpreting OBD-I (and any early OBD-II specific codes for later models) and BMW-specific diagnostic codes. Special Tools: Identification and usage instructions for specialized BMW tools required for certain repairs. Technical Depth Depth: Comprehensive: Covers everything from basic preventive maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork repair. 📊 Manual Specifications File Format File Type: Digital (PDF) Searchability: Searchable text content for quick information retrieval. Print Quality Resolution: High-resolution, suitable for clear printing of text and diagrams. Binding Type Binding: Not Applicable (Downloadable PDF) Paper Type Paper Quality: Not Applicable (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Types General: Inline-4 (less common, primarily 4-cylinder models in some markets), Inline-6 (M20, M50, M52 families), V8 (M60 family), and Straight-6 (S38...
1988-1996 (European market production, USA market 1989-1995)
👋 Introduction
Market Position
Positioning:
The BMW E34 5 Series represented BMW's foray into a more refined and luxurious mid-size executive sedan and wagon, challenging established luxury brands with superior driving dynamics and build quality.
Competitive Analysis
Competitors:
Primary competitors included the Mercedes-Benz W124 E-Class, Audi V8/A8, and Jaguar XJ.
Key Features
Distinguishing Features:
The E34 was lauded for its balanced chassis, precise steering, refined inline-six engines (and powerful V8s), and excellent build quality, establishing a benchmark for sport sedans.
Manual Value Proposition
Diy Savings:
Enables owners to perform significant maintenance and repairs, leading to substantial cost savings compared to dealership labor rates.
Ease Of Use:
Features easy-to-follow step-by-step instructions and accompanying images to simplify complex repair procedures.
📋 Manual Details
Coverage Areas
Models Covered:
All 5 Series Saloon (Sedan) and Touring (Wagon) models, including M5 variants.
Engine Coverage:
All engine types and variants specific to the E34 generation.
Transmission Coverage:
All transmission types (manual and automatic) specific to the E34 generation.
Trim Level Coverage:
All trim levels and optional equipment packages.
Page Count
Estimated Page Count:
Extensive (Exact number not specified, but described as 'complete' and covering 'A-Z')
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English (implied by product description and common industry practice for this market)
Format
Digital Format:
PDF
Accessibility:
Printable (single page, chapter, or whole manual)
Device Compatibility:
PC, MAC, Tablets, Smartphones
Required Software:
Adobe Reader (Free Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for all E34 engine variants, including M50, M52, M60, and S38 engines.
Fuel System:
Fuel injection systems (Bosch Motronic variants), fuel pumps, injectors, fuel pressure regulators, fuel tank, and lines.
Ignition System:
Ignition coils, spark plugs, ignition timing, distributors (where applicable), and engine control module (DME) integration.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch/electric fan, heater core, and troubleshooting coolant leaks.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, oxygen sensors, and emissions control systems.
Transmission Manual:
Clutch assembly, gearbox overhaul, gear shift linkage, and flywheel replacement.
Transmission Automatic:
Hydraulic control systems, torque converter, valve body, transmission fluid changes, and electronic control unit (DME/EGS) integration.
Headlights, taillights, interior lights, fog lights, and bulb replacement.
Instrument Cluster:
Speedometer, tachometer, fuel gauge, coolant temperature gauge, warning lights, and OBC (On-Board Computer) functions.
Body Exterior:
Body panel removal and installation, doors, hood, trunk, bumpers, mirrors, and glass replacement.
Body Interior:
Seat removal, dashboard trim, center console, door panels, headliner, and carpet replacement.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, blower motor, A/C compressor, evaporator, condenser, and refrigerant handling.
Cruise Control:
System operation, components, and troubleshooting.
Power Accessories:
Power windows, power locks, power mirrors, sunroof operation, and seat adjustment motors.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, spark plug changes, and belt inspections.
Troubleshooting:
Diagnostic procedures for common and complex faults across all vehicle systems, with symptom-based troubleshooting guides.
Repair Overhaul:
Detailed step-by-step instructions for component removal, repair, reassembly, and installation.
Component Replacement:
Instructions for replacing wear items and major components.
Torque Specifications:
Essential torque values for critical fasteners across all systems.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle circuits.
Diagnostic Trouble Codes DTCs:
Information on interpreting OBD-I (and any early OBD-II specific codes for later models) and BMW-specific diagnostic codes.
Special Tools:
Identification and usage instructions for specialized BMW tools required for certain repairs.
Technical Depth
Depth:
Comprehensive: Covers everything from basic preventive maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics, and bodywork repair.
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Resolution:
High-resolution, suitable for clear printing of text and diagrams.
Binding Type
Binding:
Not Applicable (Downloadable PDF)
Paper Type
Paper Quality:
Not Applicable (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Types General:
Inline-4 (less common, primarily 4-cylinder models in some markets), Inline-6 (M20, M50, M52 families), V8 (M60 family), and Straight-6 (S38 for M5).
M5 (E34) featured the S38B36 (3.6L, 315 hp) and later S38B38 (3.8L, 340 hp) inline-6 engines.
Fuel System
Injection Type:
Bosch Motronic electronic fuel injection (various versions depending on engine and year).
Fuel Type:
Premium Unleaded Gasoline (Octane Rating specified by BMW for each engine).
Ignition System
Ignition Type:
Distributorless Ignition (DIS) or coil-on-plug systems in later models, powered by the DME.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (Getrag 260/5, Getrag 280/5 for M5).
Optional
Optional Transmission Type:
4-speed Automatic Transmission (ZF 4HP22, ZF 4HP24 for V8/M5).
Features
M5 Transmission Features:
M5 models exclusively featured a 5-speed manual transmission for enhanced driver engagement.
Fluid Specifications
Manual Gearbox Fluid:
BMW recommends specific gear oil (e.g., SAE 75W-90 GL-5, or specific BMW fluid grades, consult manual for exact spec).
Automatic Gearbox Fluid:
Dexron III or equivalent ATF fluid (consult manual for exact specification).
📐 Dimensions
Exterior
Saloon Length:
Approx. 4,710-4,730 mm (185.4-186.2 in).
Touring Length:
Approx. 4,770-4,780 mm (187.8-188.2 in).
Wheelbase:
Approx. 2,760 mm (108.7 in).
Track Width Front:
Approx. 1,470-1,490 mm (57.9-58.7 in).
Track Width Rear:
Approx. 1,480-1,500 mm (58.3-59.1 in).
Weights
Curb Weight:
Varies by engine and body style, typically 1,500-1,700 kg (3,300-3,750 lbs) for Saloon, 1,600-1,800 kg (3,500-4,000 lbs) for Touring. M5 models are heavier.
Gross Vehicle Weight Rating Gvwr:
Consult specific vehicle data plate, typically around 2,000-2,200 kg (4,400-4,850 lbs).
🛡️ Safety Features
Ratings
E Safety Ratings:
While official crash test ratings from modern agencies are limited for this era, the E34 was designed with advanced safety features for its time, including a robust safety cell and energy-absorbing crumple zones.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on most models.
Traction Control:
Optional ASC (Automatic Stability Control) or ASC+T (with engine power reduction) on some models.
Passive Features
Airbags:
Driver's side airbag became standard later in the E34's production run; optional for passenger side on some models.
Seatbelts:
3-point inertia-reel seatbelts for all occupants.
💡 Technology Features
Infotainment
Original Infotainment:
Early models featured traditional radio/cassette players. Later models and options included BMW's Business and Professional CD radios, often with digital signal processing (DSP) audio systems.
Driver Assistance
Driver Assistance Systems:
ABS, optional Traction Control (ASC/ASC+T), and optional self-leveling suspension (on Touring models).
Connectivity
Connectivity Features:
Limited by era; typically involved basic radio controls and optional car phone preparation. No modern Bluetooth or USB connectivity unless aftermarket additions are made.
Comfort Features
Comfort Technology:
Optional features included dual-zone automatic climate control, heated seats, power-adjustable seats with memory, cruise control, and onboard computer (OBC).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles (16,000-24,000 km) or annually, depending on driving conditions and oil type. BMW's Condition Based Service (CBS) system was introduced later, but older interval recommendations apply.
Coolant Change Interval:
Recommended every 2-3 years or 30,000-50,000 miles (48,000-80,000 km) with appropriate coolant.
Brake Fluid Change Interval:
Every 2 years regardless of mileage due to moisture absorption.
Spark Plug Replacement:
Intervals vary by engine and plug type (e.g., 30,000 miles for standard plugs, up to 60,000 miles for platinum/long-life plugs).
Fluid Specifications
Engine Oil Type:
SAE 0W-40, 5W-30, or 5W-40 synthetic oil (BMW Longlife-98 or BMW Longlife-01 specifications are preferred, consult manual for exact viscosity and approval).
Coolant Type:
Glysantin G48 (blue/green) or equivalent ethylene glycol-based antifreeze with corrosion inhibitors. Mix 50/50 with distilled water.
Power Steering Fluid:
ATF (Dexron III) or specific BMW power steering fluid (LF-2).
Known Issues
Common Issues:
Cooling system component failure (radiator, water pump, hoses), head gasket leaks, VANOS system (on M50/M52 engines), oil leaks (valve cover, oil pan), window regulator failures, door seal degradation, fuel pump failure, ABS sensor issues.
Common Issues
M5 Specific Issues:
Clutch wear, differential seals, specific S38 engine maintenance (e.g., throttle body sync).
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for building driver-focused vehicles with excellent engineering and performance was solidified with the E34 generation.
Model Evolution
E34 Launch:
Introduced in 1987 (Europe) as the successor to the E28, the E34 was designed by Boyke Boyer and featured a more aerodynamic and contemporary 'shark nose' styling.
Facelift:
A significant facelift occurred in 1994, introducing revised bumpers, side mouldings, headlights, taillights, and interior updates.
Touring Introduction:
The Touring (wagon) variant was introduced in 1991, expanding the 5 Series' versatility.
M5 Development:
The E34 M5 is considered one of the definitive M cars, built with a hand-assembled S38 engine and upgraded chassis components, offering supercar performance in a practical sedan body.
Production
Production Period:
1987-1996 (Europe), 1989-1995 (North America).
Production Locations
Manufacturing Sites:
Primarily Dingolfing, Germany.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The E34 generation was critically acclaimed for its engineering and driving dynamics, receiving numerous accolades from automotive publications during its production run for performance, luxury, and value.
M5 Awards:
The E34 M5 is often cited in 'greatest cars' lists and was praised for its blend of supercar performance and everyday usability.
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