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BMW 535i E28 Workshop Manual 1985 1986 1987 1988

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: BMW Model: 535i Chassis Code: E28 Model Years Covered: 1985, 1986, 1987, 1988 👋 Introduction Market Position Target Audience: BMW E28 535i owners, DIY enthusiasts, independent mechanics. Competitive Analysis Value Proposition: Provides professional-quality repair information at a fraction of dealer costs, enabling significant DIY savings. Key Features Comprehensiveness: Covers all repairs A-Z, mechanical and electrical systems. Ease Of Use: Easy layout format, simple PDF access, no expiration. Visual Aid: Includes numerous detailed pictures and diagrams. Delivery: Instant digital download delivery. 📋 Manual Details Coverage Areas All Models Engines: Yes, all models and engine types within the specified years. Page Count Estimated Page Count: Not specified, but described as comprehensive ('A-Z'). Manual Type Type: Workshop Service Repair Manual Coverage Scope: Specific to BMW 535i E28, not generic. Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head/valve train, engine block, engine lubrication, intake manifold, exhaust system, valve timing, chain/gear replacement, tensioner adjustments/release/reset. Engine Management: Fuel and emissions systems, ignition system, air conditioning, emissions control. Drivetrain: Transaxle, clutch, manual transmission, automatic transmission, differential, driveshaft. Suspension Steering: Steering system, suspension system. Brakes: Braking system, including ABS. Electrical: Complete electrical system, including wiring diagrams and SRS (Supplemental Restraint System). Body Comfort: Body, heater and air conditioning, automatic climate control. Procedures Included Routine Maintenance: Yes, covers all routine maintenance procedures. Tune Up: Yes, detailed tune-up procedures. Repairs: All repairs covered A-Z, mechanical and electrical. Diagnostics: Implied through detailed repair procedures and troubleshooting. Engine Rebuild: Comprehensive engine repair, including rebuild procedures, is covered. Electrical Troubleshooting: Detailed electrical troubleshooting guides and wiring diagrams are included. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete rebuilds. Comparable to dealer/mechanic manuals. Tightening Torques: Yes, includes critical tightening torque specifications for various components. Timing Marks: Yes, provides detailed information on timing marks for engine synchronization. Special Tools: Yes, identifies necessary special tools for specific repair procedures. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Implied by PDF format, likely searchable text if properly generated. Print Quality Printability: All pages are printable, allowing users to print only necessary sections. Image Quality: Tons of detailed pictures and diagrams included. Binding Type Binding Style: Not applicable (digital download). Paper Type Paper Quality: Not applicable (digital download). ⚙️ Engine Specifications Primary Engine Engine Code: M30B34 (3.4L Inline-6) Performance Horsepower: Approximately 182-189 hp (depending on market and specific tune). Torque: Approximately 224-230 lb-ft (depending on market and specific tune). Displacement Displacement: 3.4 Liters (3286 cc) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic fuel injection. Engine Layout Cylinder Layout: Inline 6-cylinder Valvetrain: SOHC (Single Overhead Camshaft) with 2 valves per cylinder. 🔧 Transmission Standard Transmission Type: Getrag 265 5-speed manual transmission (dogleg pattern often in early models). Optional Transmission Type: ZF 4HP22 4-speed automatic transmission. Features Clutch: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Length: Approx. 191.1 inches (4854 mm) Width: Approx. 69.4 inches (1763 mm) Height: Approx. 55.3 inches (1405 mm) Weights Curb Weight: Approx. 3,500-3,700 lbs (1588-1678 kg) Wheelbase: Approx. 104.3 inches (2649 mm) 🛡️ Safety Features Passive Features Seat Belts: 3-point inertia-reel seat belts front and rear. Headrests: Adjustable front and rear headrests. Impact Structure: Reinforced chassis and crumple zones. Active Features ABS: Anti-lock Braking System (ABS) available as an option on some models/years. Ratings NHTSA Rating: Not readily available for this era, but designed to meet contemporary safety standards. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette tape player. Optional upgraded systems available. Navigation: Not available from the factory. Driver Assistance Cruise Control: Standard on most 535i models. Trip Computer: Basic trip computer functions may be integrated into the instrument cluster. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB are factory equipped. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil used (refer to manual for specific recommendations). Spark Plugs: Intervals vary, but often around 30,000 miles for standard plugs, or longer for specific types (e.g., platinum) if applicable. Coolant Flush: Typically every 2-3 years or 30,000-50,000 miles. Fluid Specifications Engine Oil: Refer to manual for specific viscosity (e.g., 20W-50, 10W-40, 5W-30) and API service classification. Often required synthetic or semi-synthetic. Coolant: BMW Blue coolant or equivalent ethylene glycol-based antifreeze. 50/50 mix with distilled water. Capacity approx. 10-12 liters. Transmission Fluid Manual: Refer to manual for specific gear oil specification (e.g., GL-4 or GL-5). Transmission Fluid Automatic: ZF 4HP22 requires specific Dexron II or equivalent ATF. Capacity approx. 4-5 liters for drain and fill. Brake Fluid: DOT 3 or DOT 4 brake fluid. Flush and replace every 2 years. Known Issues Engine Oil Leaks: Common due to aging seals, particularly the front crankshaft seal and oil pan gasket. Cooling System: Plastic coolant expansion tanks can become brittle...
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BMW 535i E28 Workshop Manual 1985 1986 1987 1988
🏷️ Basic Information
Identification
Make:
BMW
Model:
535i
Chassis Code:
E28
Model Years Covered:
1985, 1986, 1987, 1988
👋 Introduction
Market Position
Target Audience:
BMW E28 535i owners, DIY enthusiasts, independent mechanics.
Competitive Analysis
Value Proposition:
Provides professional-quality repair information at a fraction of dealer costs, enabling significant DIY savings.
Key Features
Comprehensiveness:
Covers all repairs A-Z, mechanical and electrical systems.
Ease Of Use:
Easy layout format, simple PDF access, no expiration.
Visual Aid:
Includes numerous detailed pictures and diagrams.
Delivery:
Instant digital download delivery.
📋 Manual Details
Coverage Areas
All Models Engines:
Yes, all models and engine types within the specified years.
Page Count
Estimated Page Count:
Not specified, but described as comprehensive ('A-Z').
Manual Type
Type:
Workshop Service Repair Manual
Coverage Scope:
Specific to BMW 535i E28, not generic.
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head/valve train, engine block, engine lubrication, intake manifold, exhaust system, valve timing, chain/gear replacement, tensioner adjustments/release/reset.
Engine Management:
Fuel and emissions systems, ignition system, air conditioning, emissions control.
Drivetrain:
Transaxle, clutch, manual transmission, automatic transmission, differential, driveshaft.
Suspension Steering:
Steering system, suspension system.
Brakes:
Braking system, including ABS.
Electrical:
Complete electrical system, including wiring diagrams and SRS (Supplemental Restraint System).
Body Comfort:
Body, heater and air conditioning, automatic climate control.
Procedures Included
Routine Maintenance:
Yes, covers all routine maintenance procedures.
Tune Up:
Yes, detailed tune-up procedures.
Repairs:
All repairs covered A-Z, mechanical and electrical.
Diagnostics:
Implied through detailed repair procedures and troubleshooting.
Engine Rebuild:
Comprehensive engine repair, including rebuild procedures, is covered.
Electrical Troubleshooting:
Detailed electrical troubleshooting guides and wiring diagrams are included.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete rebuilds. Comparable to dealer/mechanic manuals.
Tightening Torques:
Yes, includes critical tightening torque specifications for various components.
Timing Marks:
Yes, provides detailed information on timing marks for engine synchronization.
Special Tools:
Yes, identifies necessary special tools for specific repair procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Implied by PDF format, likely searchable text if properly generated.
Print Quality
Printability:
All pages are printable, allowing users to print only necessary sections.
Image Quality:
Tons of detailed pictures and diagrams included.
Binding Type
Binding Style:
Not applicable (digital download).
Paper Type
Paper Quality:
Not applicable (digital download).
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B34 (3.4L Inline-6)
Performance
Horsepower:
Approximately 182-189 hp (depending on market and specific tune).
Torque:
Approximately 224-230 lb-ft (depending on market and specific tune).
Displacement
Displacement:
3.4 Liters (3286 cc)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection.
Engine Layout
Cylinder Layout:
Inline 6-cylinder
Valvetrain:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
🔧 Transmission
Standard
Transmission Type:
Getrag 265 5-speed manual transmission (dogleg pattern often in early models).
Optional
Transmission Type:
ZF 4HP22 4-speed automatic transmission.
Features
Clutch:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Length:
Approx. 191.1 inches (4854 mm)
Width:
Approx. 69.4 inches (1763 mm)
Height:
Approx. 55.3 inches (1405 mm)
Weights
Curb Weight:
Approx. 3,500-3,700 lbs (1588-1678 kg)
Wheelbase:
Approx. 104.3 inches (2649 mm)
🛡️ Safety Features
Passive Features
Seat Belts:
3-point inertia-reel seat belts front and rear.
Headrests:
Adjustable front and rear headrests.
Impact Structure:
Reinforced chassis and crumple zones.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on some models/years.
Ratings
NHTSA Rating:
Not readily available for this era, but designed to meet contemporary safety standards.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette tape player. Optional upgraded systems available.
Navigation:
Not available from the factory.
Driver Assistance
Cruise Control:
Standard on most 535i models.
Trip Computer:
Basic trip computer functions may be integrated into the instrument cluster.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB are factory equipped.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil used (refer to manual for specific recommendations).
Spark Plugs:
Intervals vary, but often around 30,000 miles for standard plugs, or longer for specific types (e.g., platinum) if applicable.
Coolant Flush:
Typically every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 20W-50, 10W-40, 5W-30) and API service classification. Often required synthetic or semi-synthetic.
Coolant:
BMW Blue coolant or equivalent ethylene glycol-based antifreeze. 50/50 mix with distilled water. Capacity approx. 10-12 liters.
Transmission Fluid Manual:
Refer to manual for specific gear oil specification (e.g., GL-4 or GL-5).
Transmission Fluid Automatic:
ZF 4HP22 requires specific Dexron II or equivalent ATF. Capacity approx. 4-5 liters for drain and fill.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Flush and replace every 2 years.
Known Issues
Engine Oil Leaks:
Common due to aging seals, particularly the front crankshaft seal and oil pan gasket.
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; hoses can degrade.
Electrical Gremlins:
Aging wiring harnesses, connectors, and relays can lead to intermittent issues.
Suspension Wear:
Bushings, ball joints, and control arms are common wear items.
Rust:
Vulnerable areas include wheel arches, rocker panels, and around window seals.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Model Evolution
E28 Generation:
The E28 was the second generation of the BMW 5 Series, produced from 1981 to 1988. It succeeded the E12 and was known for its improved dynamics, technology, and luxury compared to its predecessor.
535I Positioning:
The 535i was the high-performance variant of the E28 lineup, powered by the robust M30 engine, offering a blend of sporty driving and executive comfort.
Production
Production Years:
1981-1988 (E28 platform); 535i models typically from 1985 onwards for the US market.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E28 platform, including variants like the 535i, frequently appeared on Car and Driver's 10 Best lists during its production run, recognized for its engineering and driving dynamics.
Ratings
Enthusiast Perception:
Highly regarded by enthusiasts as a classic BMW, offering a pure driving experience and robust build quality.
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