BMW 7 Series 735 1988-1994 Workshop Service Repair Manual
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Basic Information Identification Make: BMW Model: 7 Series Model Variant: 735i Codes Chassis Code: E32 Generation Generation: Second Generation (E32) Introduction Market Position Market Position: The BMW 7 Series (E32) represented BMW's flagship luxury sedan, targeting the high-end executive car market with a focus on comfort, technology, and driving dynamics. Competitive Analysis Competitors: Competed directly with other German luxury sedans such as the Mercedes-Benz S-Class (W126/W140) and Audi V8/A8, as well as luxury vehicles from Jaguar and American luxury brands. Key Features Key Features: Renowned for its refined ride, advanced (for its era) technology, potent inline-six engines, and characteristic BMW driving feel. The 735i was a popular variant offering a balance of performance and luxury. Manual Details Coverage Areas Covered Years: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Page Count Page Count: 980 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Digital Delivery: Instant Download Manual Coverage Systems Covered Engine: Complete engine repair, diagnostics, performance tuning, lubrication system, cooling system, fuel delivery, exhaust system, engine electricals Transmission: Automatic transmission service, repair, overhaul, fluid changes, diagnostics Drivetrain: Rear-wheel drive system, driveshafts, differential, axle components Suspension: Front and rear suspension, shock absorbers, springs, control arms, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, pump, fluid specifications Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), brake calipers, rotors, pads, lines, bleeding procedures, master cylinder Electrical: Wiring diagrams, battery, alternator, starter, ignition system, lighting, power windows, central locking, onboard computer diagnostics Bodywork: Body panel removal and installation, door mechanisms, glass replacement, interior trim, bumpers, chassis structure Climate Control: HVAC system, air conditioning, heating, ventilation, refrigerant handling Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, emissions control Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (where applicable), systematic problem-solving guides Repair: Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation Installation: Instructions for installing new or replacement parts and components Adjustment: Calibration and adjustment procedures for various systems, including brakes, steering, and engine controls Disassembly: Complete breakdown of vehicle components for inspection and repair Special Tools: Identification and usage instructions for required special service tools Technical Depth Depth: Comprehensive bumper-to-bumper coverage, from routine maintenance to complete engine and transmission overhauls Illustrations: Detailed pictorial diagrams, exploded views, and photographs to guide repairs Specifications: Factory specifications, torque values, wear limits, and measurement data Manual Specifications File Format Printability: Yes, all pages are printable Software Requirement: Adobe Reader Operating System Compatibility: Windows, Mac, Linux OS Print Quality Page Quality: High-quality, clear reproductions of original documentation Binding Type Binding Type: Digital (PDF download) Paper Type Paper Type: N/A (Digital format) Completeness Completeness: 100% complete and intact, no missing or corrupt pages/sections Engine Specifications Primary Engine Engine Code: M30B35 Engine Type: 3.5L Naturally Aspirated Inline 6-Cylinder Bore X Stroke: 92 mm x 86 mm Displacement: 3430 cc (3.4 Liters) Performance Horsepower: Approx. 208-211 hp @ 5700 rpm (depending on market and specific year) Torque: Approx. 224-230 lb-ft (304-312 Nm) @ 4000 rpm (depending on market and specific year) Fuel System Fuel Delivery: Bosch Motronic electronic fuel injection (EFI) Fuel Type: Unleaded Gasoline (Premium Recommended) Engine Management Engine Management System: Bosch Motronic Transmission Standard Standard Transmission: 4-speed Automatic (ZF 4HP22) Optional Optional Transmission: 5-speed Manual (Getrag 265 - Less Common) Features Transmission Features: The automatic transmission offered 'Economy' and 'Sport' modes for varying driving preferences. Dimensions Exterior Length: Approx. 5024 mm (197.8 in) Width: Approx. 1800 mm (70.9 in) Height: Approx. 1400 mm (55.1 in) Weights Curb Weight: Approx. 1700-1800 kg (3750-3970 lbs) Wheelbase: Approx. 2905 mm (114.4 in) Safety Features Ratings Safety Ratings: While official crash test ratings from modern organizations are not directly applicable, the E32 was engineered with a strong safety cell, crumple zones, and advanced features for its time. Active Features Active Safety Features: Anti-lock Braking System (ABS), power assisted steering, optional traction control (ASC) Passive Features Passive Safety Features: Reinforced passenger cell, energy-absorbing steering column, front and side impact protection, seat belts Technology Features Infotainment Infotainment Features: Basic for its era, often featuring a high-fidelity audio system with cassette player, and an optional onboard computer providing trip data and diagnostics. Later models offered early CD integration. Driver Assistance Driver Assistance Features: ABS, cruise control, and an advanced (for the time) electronic engine management system. Some models featured Automatic Stability Control (ASC). Connectivity Connectivity Features: Limited by modern standards, primarily focused on internal vehicle systems. Exterior connectivity was not a feature. Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles (16,000-24,000 km) or annually, following BMW's Condition Based Service (CBS) or manufacturer recommendations in the manual. Transmission Fluid Interval: Often cited as 'lifetime' by BMW for...
The BMW 7 Series (E32) represented BMW's flagship luxury sedan, targeting the high-end executive car market with a focus on comfort, technology, and driving dynamics.
Competitive Analysis
Competitors:
Competed directly with other German luxury sedans such as the Mercedes-Benz S-Class (W126/W140) and Audi V8/A8, as well as luxury vehicles from Jaguar and American luxury brands.
Key Features
Key Features:
Renowned for its refined ride, advanced (for its era) technology, potent inline-six engines, and characteristic BMW driving feel. The 735i was a popular variant offering a balance of performance and luxury.
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (where applicable), systematic problem-solving guides
Repair:
Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation
Installation:
Instructions for installing new or replacement parts and components
Adjustment:
Calibration and adjustment procedures for various systems, including brakes, steering, and engine controls
Disassembly:
Complete breakdown of vehicle components for inspection and repair
Special Tools:
Identification and usage instructions for required special service tools
Technical Depth
Depth:
Comprehensive bumper-to-bumper coverage, from routine maintenance to complete engine and transmission overhauls
Illustrations:
Detailed pictorial diagrams, exploded views, and photographs to guide repairs
Specifications:
Factory specifications, torque values, wear limits, and measurement data
Manual Specifications
File Format
Printability:
Yes, all pages are printable
Software Requirement:
Adobe Reader
Operating System Compatibility:
Windows, Mac, Linux OS
Print Quality
Page Quality:
High-quality, clear reproductions of original documentation
Binding Type
Binding Type:
Digital (PDF download)
Paper Type
Paper Type:
N/A (Digital format)
Completeness
Completeness:
100% complete and intact, no missing or corrupt pages/sections
Engine Specifications
Primary Engine
Engine Code:
M30B35
Engine Type:
3.5L Naturally Aspirated Inline 6-Cylinder
Bore X Stroke:
92 mm x 86 mm
Displacement:
3430 cc (3.4 Liters)
Performance
Horsepower:
Approx. 208-211 hp @ 5700 rpm (depending on market and specific year)
Torque:
Approx. 224-230 lb-ft (304-312 Nm) @ 4000 rpm (depending on market and specific year)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Engine Management
Engine Management System:
Bosch Motronic
Transmission
Standard
Standard Transmission:
4-speed Automatic (ZF 4HP22)
Optional
Optional Transmission:
5-speed Manual (Getrag 265 - Less Common)
Features
Transmission Features:
The automatic transmission offered 'Economy' and 'Sport' modes for varying driving preferences.
Dimensions
Exterior
Length:
Approx. 5024 mm (197.8 in)
Width:
Approx. 1800 mm (70.9 in)
Height:
Approx. 1400 mm (55.1 in)
Weights
Curb Weight:
Approx. 1700-1800 kg (3750-3970 lbs)
Wheelbase:
Approx. 2905 mm (114.4 in)
Safety Features
Ratings
Safety Ratings:
While official crash test ratings from modern organizations are not directly applicable, the E32 was engineered with a strong safety cell, crumple zones, and advanced features for its time.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), power assisted steering, optional traction control (ASC)
Passive Features
Passive Safety Features:
Reinforced passenger cell, energy-absorbing steering column, front and side impact protection, seat belts
Technology Features
Infotainment
Infotainment Features:
Basic for its era, often featuring a high-fidelity audio system with cassette player, and an optional onboard computer providing trip data and diagnostics. Later models offered early CD integration.
Driver Assistance
Driver Assistance Features:
ABS, cruise control, and an advanced (for the time) electronic engine management system. Some models featured Automatic Stability Control (ASC).
Connectivity
Connectivity Features:
Limited by modern standards, primarily focused on internal vehicle systems. Exterior connectivity was not a feature.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles (16,000-24,000 km) or annually, following BMW's Condition Based Service (CBS) or manufacturer recommendations in the manual.
Transmission Fluid Interval:
Often cited as 'lifetime' by BMW for the automatic transmission, but proactive service every 50,000-80,000 miles (80,000-130,000 km) is highly recommended for longevity.
Fluid Specifications
Engine Oil Specification:
Refer to the manual for exact specification, but generally a high-quality synthetic oil meeting API SG/SH or ACEA A2/A3 and BMW's Longlife-98 specification, typically SAE 5W-30 or 5W-40.
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48) or equivalent, mixed 50/50 with distilled water.
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
ATF Dexron II/III or BMW CHF 11S (verify specific application for E32 735i).
Known Issues
Common Issues Engine:
Oil leaks from valve cover gasket, oil pan gasket, and front crankshaft seal. Head gasket issues can occur with age/overheating. Coolant leaks from hoses and plastic components.
Common Issues Electrical:
Torn wiring harnesses in the engine bay, failure of the ABS control module, HVAC blower motor resistor, window regulators, and instrument cluster pixelation.
Common Issues Suspension:
Worn control arm bushings, ball joints, and shock absorbers leading to a less precise ride and potential alignment issues.
Common Issues Fuel:
Clogged fuel injectors, failing fuel pumps, and deterioration of fuel lines.
Common Issues Interior:
Sagging headliner, worn leather seats, and malfunctioning climate control displays.
Preventative Maintenance
Preventative Maintenance:
Regular inspection and replacement of all rubber hoses and belts, flushing the cooling system, and checking all fluid levels are crucial for maintaining reliability.
Vehicle History
Brand Heritage
Brand Heritage:
BMW has a long-standing reputation for producing premium automobiles with a focus on performance, engineering, and driver engagement, often referred to as 'The Ultimate Driving Machine'.
Model Evolution
Model Evolution E32:
The E32 replaced the E23 7 Series and introduced more advanced technology, improved aerodynamics, and a more sophisticated chassis. It was available with both inline-six and V12 engines, with the 735i being a core model powered by the robust M30 engine.
Production
Production Years:
1986-1994
Production Location:
Dingolfing Plant, Germany
Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 735i are not prominently documented as a standalone model, the E32 generation as a whole was recognized for its engineering excellence, design, and luxury features, solidifying BMW's position in the premium segment.
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