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BMW 7 Series E32 1991 Factory Service Repair Manual
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Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E32 Model Year: 1991 Codes Manual Code Series: Factory Service Manual Introduction Market Position Target Audience: BMW 7 Series E32...
Taper: Cars
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UGS: 433412
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | 7 Series |
| Chassis Code: | E32 |
| Model Year: | 1991 |
| Codes | |
| Manual Code Series: | Factory Service Manual |
| Introduction | |
| Market Position | |
| Target Audience: | BMW 7 Series E32 1991 owners, DIY enthusiasts, independent mechanics |
| Value Proposition: | Empowers owners to perform maintenance and repairs themselves, saving on labor costs. |
| Competitive Analysis | |
| Differentiation: | Authentic factory manual, not a third-party publication, offering superior accuracy and completeness. |
| Key Features | |
| Feature 1: | Complete factory service and repair information. |
| Feature 2: | Step-by-step instructions with detailed illustrations and diagrams. |
| Feature 3: | Advanced troubleshooting guide for effective problem diagnosis. |
| Feature 4: | Printable format for convenient use in the workshop. |
| Feature 5: | Cost savings on labor by enabling DIY maintenance and repairs. |
| Manual Details | |
| Coverage Areas | |
| Primary Focus: | Comprehensive Service, Maintenance, Repair, Troubleshooting |
| Vehicle Styles Covered: | All Styles |
| Page Count | |
| Estimated Pages: | Hundreds (specific count not provided, but described as 'complete') |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Source: | Actual Genuine Factory Manuals |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Delivery Method: | Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Engine Service/Repair, Engine Control System |
| Transmission: | Transmission Service/Repair |
| Brakes: | Brake System |
| Electrical: | Electrical System, Wiring Diagram |
| Suspension Steering: | Suspension, Steering |
| Fuel System: | Fuel Injection/Fuel System |
| Cooling System: | Cooling System |
| Emissions: | Emission System |
| Climate Control: | Heater/Air Conditioning |
| Chassis Body: | Chassis/Body |
| Interior: | Interior |
| Drivetrain: | Differential/Drive, Axle |
| Restraint Systems: | Restraint System |
| Procedures Included | |
| Maintenance: | General Maintenance, Periodic Lubrication |
| Troubleshooting: | Troubleshooting Guide |
| Repair: | Step-by-step repair procedures for all covered systems |
| Diagnostics: | Advanced diagnostic procedures |
| Rebuild Refurbish Restore: | All procedures necessary to repair, maintain, rebuild, refurbish, or restore the vehicle. |
| Technical Depth | |
| Depth: | Factory-level detail, suitable for professional technicians and informed owners |
| Illustrations Diagrams: | Includes all necessary illustrations, diagrams, and photos |
| Data Included: | Specifications, substeps, notes, cautions, warnings, detailed figures |
| Manual Specifications | |
| File Format | |
| Quality: | High Resolution |
| Searchability: | Searchable text for quick information retrieval |
| Print Quality | |
| Printability: | Printable without restriction (single pages, chapters, or entire manual) |
| Binding Type | |
| Binding: | N/A (Digital PDF Download) |
| Paper Type | |
| Paper Type: | N/A (Digital PDF Download) |
| Software Requirements | |
| Reader: | Adobe PDF Reader |
| Compatibility: | PC based Windows OS and Mac |
| Engine Specifications | |
| Primary Engine | |
| Engine Codes And Variants: | The manual covers the 1991 model year E32, which typically included the M30B35 (3.5L inline-6) and potentially M60 V8 engines (e.g., M60B30, M60B40) depending on market and specific chassis designation within the E32 series. The manual's comprehensive nature implies coverage of all 1991 E32 variants. |
| Performance | |
| 3.5L Inline 6 M30B35 Estimated Hp: | Approximately 208-211 hp (varies slightly by market/emission standards) |
| 3.5L Inline 6 M30B35 Estimated Torque: | Approximately 214-220 lb-ft |
| Fuel System | |
| Fuel Injection Type: | Bosch Motronic (specific version depends on engine variant) |
| Engine Management | |
| ECU System: | Bosch Motronic engine management system, with diagnostic capabilities outlined in the manual. |
| Transmission | |
| Standard | |
| Transmission Type: | Typically a 4-speed automatic (e.g., ZF 4HP22) or 5-speed manual transmission. |
| Optional | |
| Transmission Type: | Availability of manual transmission may vary by market and engine configuration. |
| Features | |
| Automatic Transmission Features: | Likely includes Comfort/Sport modes, potentially Gear Shift Lock. |
| Fluid Specifications | |
| Automatic Transmission Fluid Type: | Likely ATF Dexron II (consult manual for exact BMW part number or equivalent specification) |
| Dimensions | |
| Exterior | |
| Length: | Approximately 4,960 mm (195.3 in) |
| Width: | Approximately 1,800 mm (70.9 in) |
| Height: | Approximately 1,400 mm (55.1 in) |
| Weights | |
| Curb Weight: | Approximately 1,700-1,800 kg (3,748-3,968 lbs), depending on engine and options. |
| Gross Vehicle Weight Rating: | Information available within the manual. |
| Safety Features | |
| Ratings | |
| Crash Test Data: | Specific crash test ratings from independent bodies for 1991 models may not be readily available in the format of modern standards; however, the manual covers the factory's built-in safety features. |
| Active Features | |
| Active Safety: | ABS (Anti-lock Braking System), likely Traction Control (ASC) on some variants. |
| Passive Features | |
| Passive Safety: | Reinforced chassis, crumple zones, airbags (driver's side standard, passenger optional), seatbelt pretensioners. |
| Restraint System | |
| Airbags: | Driver-side airbag standard, passenger airbag optional on later models/specific markets. |
| Technology Features | |
| Infotainment | |
| Audio System: | Premium sound systems with cassette player, potentially optional CD changer. Radio data system (RDS) may be present. |
| Climate Control System: | Automatic climate control with electronic temperature regulation, dual-zone capability. |
| Driver Assistance | |
| Cruise Control: | Standard cruise control system. |
| Parking Assistance: | Rear parking sensors were an option on later E32 models, not standard for 1991. |
| Connectivity | |
| Connectivity Features: | Limited by era; primary connectivity would be for the vehicle's internal electronic systems and diagnostic port. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or as indicated by the vehicle's service indicator system (check manual for specific interval). |
| Major Service Intervals: | Refer to manual for scheduled maintenance at specific mileage or time intervals (e.g., spark plugs, coolant flush, brake fluid service). |
| Fluid Specifications | |
| Engine Oil Type And Capacity: | Viscosity and capacity depend on engine variant. Typically 5W-30 or 10W-40 synthetic or semi-synthetic oil. Capacity around 5-7 liters. Consult manual for precise specifications (e.g., BMW LL-98 specifications may not apply this early, standard API/ACEA ratings are key). |
| Coolant Type: | Ethylene glycol based coolant, typically 50/50 mix with distilled water. BMW does not recommend specific long-life coolants for this era; conventional green or blue coolant is usually suitable. |
| Brake Fluid Type: | DOT 3 or DOT 4 brake fluid (check manual for exact specification). |
| Known Issues | |
| Common E32 Issues: | Cooling system leaks (radiator, hoses, water pump), fuel pump failure, ABS sensor issues, heater control valve leaks, door seal degradation, VANOS issues (if applicable to later models/engines, though E32 typically uses M30 or early M60 without VANOS). |
| Electrical Gremlins: | Common in older luxury cars, often related to aging wiring harnesses, grounds, or modules. The manual's electrical diagrams are crucial for diagnosis. |
| Vehicle History | |
| Brand Heritage | |
| Bmw Philosophy: | BMW's commitment to 'The Ultimate Driving Machine,' blending luxury, performance, and engineering excellence. |
| Model Evolution | |
| E32 Introduction: | The E32 replaced the E23 7 Series in 1986 and was BMW's flagship luxury sedan, known for its advanced technology and refined driving dynamics. |
| E32 Facelift: | The 1991 model year represents a mature phase of the E32's production, likely post-facelift updates (though a significant facelift occurred later in its cycle). |
| E32 End Of Production: | The E32 was succeeded by the E38 7 Series in 1994. |
| Production | |
| Production Period: | 1986-1994 |
| Manufacturing Location: | Germany |
| Awards & Recognition | |
| Recognitions | |
| Automotive Journalism Accolades: | The E32 7 Series was generally well-received by automotive press for its blend of luxury, technology, and performance, often competing with Mercedes-Benz S-Class and Lexus LS. |
| Technical Innovation: | Introduced several technological advancements for its time, including electronic engine management, ABS, and optional driver aids. |