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BMW 8 Series E31 Workshop Service & Repair Manual 1990-1999 # 1

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🏷️ Basic Information Identification Make: BMW Model: 8 Series Chassis Code: E31 Production Years: 1990-1999 Covered Models: 840Ci, 850i, 850Ci, 850CSi, M8 Codes Engine Codes: M60, M70, M73 👋 Introduction Market Position Positioning: Premium grand tourer, targeting affluent buyers seeking performance, luxury, and advanced engineering Competitive Analysis Competitors: Mercedes-Benz SL-Class (R129), Jaguar XJS, Porsche 928 Key Features Design: Iconic long hood, short deck, low-slung profile, distinctive kidney grille, pop-up headlights Performance: Powerful V8 and V12 engines, sophisticated suspension, and advanced chassis dynamics Luxury: High-quality interior materials, advanced technology for its era, comfortable seating 📋 Manual Details Coverage Areas General: Comprehensive vehicle coverage from start to finish Page Count Estimated: Extensive (specific number not provided, but described as 'absolute wealth of information') Manual Type Type: Workshop Service & Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: M60 (V8), M70 (V12), M73 (V12) - including maintenance, diagnostics, and repair Transmission: Gearbox & Clutch (Manual and Automatic Transmission Service and Repair) Cooling System: Radiator, coolant, fans, pumps, hoses, thermostat, diagnosis and repair Fuel System: Fuel injection, fuel pump, fuel lines, injectors, fuel pressure regulation, tank, emissions control Braking System: Hydraulic system, ABS, calipers, rotors, pads, lines, bleeding procedures, parking brake Suspension: Front and rear suspension components, shock absorbers, springs, control arms, steering linkage, wheel alignment Air Conditioning: Refrigerant system, compressor, condenser, evaporator, HVAC controls, diagnosis and service Electrical System: Wiring diagrams, battery, alternator, starter, lighting, fuses, relays, ECUs, body control modules, diagnostic port Body And Fixtures: Body panels, doors, windows, locks, mirrors, interior trim, convertible top mechanism (if applicable), seals Exhaust System: Exhaust manifolds, catalytic converters, mufflers, pipes, hangers, emissions components Wheels And Tires: Wheel specifications, tire sizes, mounting, balancing, pressure monitoring Maintenance: Scheduled maintenance, routine inspections, fluid checks and changes, filter replacements Technical Information: Specifications, torque values, diagnostic trouble codes (DTCs), wiring diagrams, component identification Procedures Included Repair: Step-by-step repair instructions for all major systems Diagnostics: Troubleshooting guides and diagnostic procedures for common and complex issues Rebuilds: Detailed procedures for engine, transmission, and component rebuilds Adjustments: Precise procedures for adjustments, such as valve clearances, idle speed, etc. Installation: Guidance on installing and replacing various components and parts Technical Depth Depth: Professional mechanic level, suitable for complex diagnostics and repairs, including exploded views and detailed illustrations 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing specific sections or the entire manual Binding Type Type: Digital download (printable) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine 840Ci: M60B40, 4.0L V8, 282 hp @ 5800 rpm, 295 lb-ft @ 4500 rpm 850I/850Ci: M70B50, 5.0L V12, 296 hp @ 5200 rpm, 332 lb-ft @ 3900 rpm (later M73B54 5.4L V12 with 322 hp) 850Csi: S70B56, 5.6L V12, 375 hp @ 5300 rpm, 413 lb-ft @ 4000 rpm (Hand-built by BMW M GmbH) Performance Acceleration 0 60: Approx. 5.7-7.1 seconds (depending on model and transmission) Fuel System Type: Electronic Fuel Injection (Bosch Motronic) Premium Unleaded: Required for all engine variants 🔧 Transmission Standard 840Ci: 5-speed automatic (Steptronic available later) 850I/850Ci: 6-speed manual or 4-speed automatic 850Csi: 6-speed manual only Features Sport Mode: Available on automatic transmissions for enhanced performance shifting 📐 Dimensions Exterior Length: Approx. 191.1 inches (4854 mm) Width: Approx. 71.7 inches (1821 mm) Height: Approx. 52.5 inches (1333 mm) Weights Curb Weight: Approx. 3,800 - 4,500 lbs (1724 - 2041 kg) depending on engine and options 🛡️ Safety Features Ratings Crash Test: Not extensively tested by modern standards, but built with robust safety cage and crumple zones for its era. Active Features ABS: Standard Anti-lock Braking System (ABS) Asc: Available Automatic Stability Control (ASC+T on later models) Passive Features Airbags: Driver and passenger airbags (standard on later models, optional on early) Seatbelts: Three-point inertia-reel seatbelts 💡 Technology Features Infotainment Radio: Integrated radio/cassette/CD player with potential for early navigation systems (CCC) on later models. Climate Control: Dual-zone automatic climate control Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Telematics: Early integration of telephone systems and BMW Assist on some models. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, per Condition Based Service (CBS) system if equipped, or as per manual. Spark Plugs: Varies by engine; M60/M70 typically 30,000-60,000 miles, M73/S70 may have longer intervals. Refer to manual for specific recommendations. Coolant Flush: Every 2-3 years or as specified by BMW. Fluid Specifications Engine Oil: BMW Longlife-98 (LL-98) or LL-01 specification. Viscosity typically 5W-30 or 5W-40, refer to manual for exact grade. Transmission Fluid Auto: BMW ATF LT 71141 or equivalent (Dexron III for some early models). Consult manual for specific transmission type. Brake Fluid: DOT 4 or DOT 5.1 Coolant: BMW Blue Antifreeze/Coolant (ethylene glycol based) mixed with distilled water. Known Issues Cooling System: Cracking of plastic coolant expansion tanks, aging hoses, water pump failures....
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BMW 8 Series E31 Workshop Service & Repair Manual 1990-1999 # 1
🏷️ Basic Information
Identification
Make:
BMW
Model:
8 Series
Chassis Code:
E31
Production Years:
1990-1999
Covered Models:
840Ci, 850i, 850Ci, 850CSi, M8
Codes
Engine Codes:
M60, M70, M73
👋 Introduction
Market Position
Positioning:
Premium grand tourer, targeting affluent buyers seeking performance, luxury, and advanced engineering
Competitive Analysis
Competitors:
Mercedes-Benz SL-Class (R129), Jaguar XJS, Porsche 928
Key Features
Design:
Iconic long hood, short deck, low-slung profile, distinctive kidney grille, pop-up headlights
Performance:
Powerful V8 and V12 engines, sophisticated suspension, and advanced chassis dynamics
Luxury:
High-quality interior materials, advanced technology for its era, comfortable seating
📋 Manual Details
Coverage Areas
General:
Comprehensive vehicle coverage from start to finish
Page Count
Estimated:
Extensive (specific number not provided, but described as 'absolute wealth of information')
Manual Type
Type:
Workshop Service & Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
M60 (V8), M70 (V12), M73 (V12) - including maintenance, diagnostics, and repair
Transmission:
Gearbox & Clutch (Manual and Automatic Transmission Service and Repair)
Cooling System:
Radiator, coolant, fans, pumps, hoses, thermostat, diagnosis and repair
Fuel System:
Fuel injection, fuel pump, fuel lines, injectors, fuel pressure regulation, tank, emissions control
Braking System:
Hydraulic system, ABS, calipers, rotors, pads, lines, bleeding procedures, parking brake
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, steering linkage, wheel alignment
Air Conditioning:
Refrigerant system, compressor, condenser, evaporator, HVAC controls, diagnosis and service
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, fuses, relays, ECUs, body control modules, diagnostic port
Body And Fixtures:
Body panels, doors, windows, locks, mirrors, interior trim, convertible top mechanism (if applicable), seals
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, pipes, hangers, emissions components
Wheels And Tires:
Wheel specifications, tire sizes, mounting, balancing, pressure monitoring
Maintenance:
Scheduled maintenance, routine inspections, fluid checks and changes, filter replacements
Technical Information:
Specifications, torque values, diagnostic trouble codes (DTCs), wiring diagrams, component identification
Procedures Included
Repair:
Step-by-step repair instructions for all major systems
Diagnostics:
Troubleshooting guides and diagnostic procedures for common and complex issues
Rebuilds:
Detailed procedures for engine, transmission, and component rebuilds
Adjustments:
Precise procedures for adjustments, such as valve clearances, idle speed, etc.
Installation:
Guidance on installing and replacing various components and parts
Technical Depth
Depth:
Professional mechanic level, suitable for complex diagnostics and repairs, including exploded views and detailed illustrations
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing specific sections or the entire manual
Binding Type
Type:
Digital download (printable)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
840Ci:
M60B40, 4.0L V8, 282 hp @ 5800 rpm, 295 lb-ft @ 4500 rpm
850I/850Ci:
M70B50, 5.0L V12, 296 hp @ 5200 rpm, 332 lb-ft @ 3900 rpm (later M73B54 5.4L V12 with 322 hp)
850Csi:
S70B56, 5.6L V12, 375 hp @ 5300 rpm, 413 lb-ft @ 4000 rpm (Hand-built by BMW M GmbH)
Performance
Acceleration 0 60:
Approx. 5.7-7.1 seconds (depending on model and transmission)
Fuel System
Type:
Electronic Fuel Injection (Bosch Motronic)
Premium Unleaded:
Required for all engine variants
🔧 Transmission
Standard
840Ci:
5-speed automatic (Steptronic available later)
850I/850Ci:
6-speed manual or 4-speed automatic
850Csi:
6-speed manual only
Features
Sport Mode:
Available on automatic transmissions for enhanced performance shifting
📐 Dimensions
Exterior
Length:
Approx. 191.1 inches (4854 mm)
Width:
Approx. 71.7 inches (1821 mm)
Height:
Approx. 52.5 inches (1333 mm)
Weights
Curb Weight:
Approx. 3,800 - 4,500 lbs (1724 - 2041 kg) depending on engine and options
🛡️ Safety Features
Ratings
Crash Test:
Not extensively tested by modern standards, but built with robust safety cage and crumple zones for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Asc:
Available Automatic Stability Control (ASC+T on later models)
Passive Features
Airbags:
Driver and passenger airbags (standard on later models, optional on early)
Seatbelts:
Three-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Radio:
Integrated radio/cassette/CD player with potential for early navigation systems (CCC) on later models.
Climate Control:
Dual-zone automatic climate control
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Telematics:
Early integration of telephone systems and BMW Assist on some models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, per Condition Based Service (CBS) system if equipped, or as per manual.
Spark Plugs:
Varies by engine; M60/M70 typically 30,000-60,000 miles, M73/S70 may have longer intervals. Refer to manual for specific recommendations.
Coolant Flush:
Every 2-3 years or as specified by BMW.
Fluid Specifications
Engine Oil:
BMW Longlife-98 (LL-98) or LL-01 specification. Viscosity typically 5W-30 or 5W-40, refer to manual for exact grade.
Transmission Fluid Auto:
BMW ATF LT 71141 or equivalent (Dexron III for some early models). Consult manual for specific transmission type.
Brake Fluid:
DOT 4 or DOT 5.1
Coolant:
BMW Blue Antifreeze/Coolant (ethylene glycol based) mixed with distilled water.
Known Issues
Cooling System:
Cracking of plastic coolant expansion tanks, aging hoses, water pump failures.
Electrical System:
ABS/ASC module failures, alternator issues, wiring harness degradation, headlight leveling system problems.
Engine:
Oil leaks (valve cover gaskets, oil pan gaskets), starter motor issues (M70), VANOS issues on some M60 engines.
Fuel System:
Failing fuel pumps, clogged fuel injectors.
Suspension:
Worn control arm bushings, shock absorber failure, power steering leaks.
📚 Vehicle History
Brand Heritage
Heritage:
BMW's commitment to performance, luxury, and engineering excellence
Model Evolution
E31 Introduction:
Introduced in 1989 as a replacement for the 6 Series (E24), representing BMW's foray into the luxury sports coupe segment.
Engine Updates:
Initial V12 (M70), followed by V8 (M60), and later updated V12 (M73) and the potent M88-derived S70 V12 for the CSi.
Design Changes:
Minor styling updates and feature enhancements throughout its production run.
Production
Production Total:
Approx. 30,600 units produced worldwide
Manufacturing Location:
Dingolfing Plant, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver:
Car and Driver's 10Best list in 1992 for the 850i.
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