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BMW E30 3 Series 316 316i 318i 318is 320i 320is 324 324D 324TD Complete Workshop Service Repair Manual 1985 1986 1987 1988 1989 1990

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🏷️ Basic Information Identification Make: BMW Model: 3 Series (E30) Model Variants: 316, 316i, 318i, 318is, 320i, 320is, 324, 324D, 324TD Applicable Years: 1985, 1986, 1987, 1988, 1989, 1990 Codes Chassis Code: E30 👋 Introduction Market Position Segment: Compact Executive Sedan and Coupe (sporty rear-wheel-drive focus) Target Audience: Enthusiasts, DIY mechanics, professional workshops seeking detailed information on the E30 generation Competitive Analysis Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Opel Vectra Key Features Vehicle Philosophy: Driving dynamics, balance, quality engineering, a balance of performance and everyday usability Manual Value Proposition: Provides in-depth knowledge to maintain and repair the E30, extending its lifespan and preserving its performance characteristics 📋 Manual Details Coverage Areas General Coverage: Complete Workshop Service Repair Specific Coverage: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Cooling System, Exhaust System, Diagnostics, Troubleshooting, Maintenance Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhauls, component testing, timing, valve adjustments, piston/ring replacement, crankshaft/connecting rod procedures Engine Management: Fuel injection (K-Jetronic, L-Jetronic, Motronic), ignition system diagnostics and adjustment, sensor testing, ECU information Drivetrain: Manual and automatic transmission removal/installation, clutch replacement, driveshaft, differential, axle shaft service Suspension And Steering: Strut replacement, shock absorbers, control arms, ball joints, tie rod ends, steering rack, power steering system service Braking System: Disc brake service (pads, rotors), drum brake service, hydraulic system bleeding, ABS system diagnostics (if applicable to specific models) Electrical System: Wiring diagrams, component testing, starter, alternator, battery, lighting system, fuse/relay identification, instrument cluster service Heating Ventilation Air Conditioning: HVAC system diagnosis, blower motor, heater core, A/C compressor and system service Body And Chassis: Body panel repair, door mechanisms, glass replacement, interior trim removal, corrosion protection Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, fluid level checks, belt inspection and replacement Troubleshooting: Systematic diagnostic procedures for common faults, fault code interpretation (where applicable) Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds Special Tools: Identification and usage of BMW-specific tools for certain procedures Specifications And Tolerances: Torque specifications, clearances, measurements, and acceptable wear limits Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Quality: Likely high-resolution scans, searchable text for PDF versions Compatibility: Viewable on most computers, tablets, and smartphones Print Quality Recommendation: Printable for workshop use, though digital access is primary Binding Type N/A: Not applicable for digital download Paper Type N/A: Not applicable for digital download ⚙️ Engine Specifications Primary Engine Engine Codes Covered: M10 (4-cylinder petrol), M20 (6-cylinder petrol), M21 (4-cylinder diesel), M21 Turbo Diesel (TD) Performance 316 Spec: 1.6L M10 Inline-4, ~75-90 hp (carbureted/early injection) 316I Spec: 1.8L M10 Inline-4, ~105 hp (L-Jetronic) 318I Spec: 1.8L M10 Inline-4, ~105 hp (L-Jetronic), later 1.8L M40 Inline-4 ~115 hp 318Is Spec: 1.8L M42 Inline-4, ~138 hp (DOHC, Vanos) 320I Spec: 2.0L M20 Inline-6, ~125-129 hp (L-Jetronic) 320Is Spec: 2.0L M20 Inline-6, ~125-129 hp (L-Jetronic, specific tuning for certain markets) 324D Spec: 2.4L M21 Diesel Inline-6, ~86 hp 324Td Spec: 2.4L M21 Turbo Diesel Inline-6, ~115 hp Fuel System Injection Types: Bosch K-Jetronic, Bosch L-Jetronic, Bosch Motronic Fuel Type: Unleaded Petrol (RON 91/95/98 depending on engine), Diesel 🔧 Transmission Standard Common Transmission: Getrag 5-speed Manual Optional Automatic Transmission: ZF 4-speed Automatic Features Clutch Type: Single dry plate clutch (manual) Differential Type: Limited Slip Differential (LSD) available as option on some models 📐 Dimensions Exterior Body Styles: 2-door Sedan, 4-door Sedan, Convertible, Touring (Wagon, less common/market specific) Weights Curb Weight Range: Approx. 1100 - 1400 kg (depending on model and equipment) 🛡️ Safety Features Ratings Historical Ratings: NAIAS (North American Import Automotive Safety) or Euro NCAP ratings from this era are limited; focused on passive safety design of the time Active Features Available Features: ABS (Anti-lock Braking System) available on later/higher-spec models Passive Features Standard Features: Front crumple zones, reinforced passenger cell, safety glass, 3-point seatbelts 💡 Technology Features Infotainment Radio System: Factory installed premium sound systems (e.g., Blaupunkt, Becker), cassette player common Driver Assistance Features Available: Limited by modern standards; focus was on chassis tuning and driver feel. Cruise control available on some models. Connectivity Features Available: None by modern standards (no Bluetooth, USB, etc.) 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions Timing Belt Replacement: For M40 and M42 engines: typically every 40,000-60,000 miles (60,000-100,000 km). M10/M20 engines use timing chains. Spark Plug Replacement: Varies by plug type; ~20,000-30,000 miles for standard plugs, longer for platinum/iridium Fluid Specifications Engine Oil: API SG or higher; Viscosity typically 10W-40 or 15W-40 for most engines, check manual for specifics based on temperature Coolant: BMW Blue or equivalent Ethylene Glycol coolant, 50/50...
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BMW E30 3 Series 316 316i 318i 318is 320i 320is 324 324D 324TD Complete Workshop Service Repair Manual 1985 1986 1987 1988 1989 1990
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series (E30)
Model Variants:
316, 316i, 318i, 318is, 320i, 320is, 324, 324D, 324TD
Applicable Years:
1985, 1986, 1987, 1988, 1989, 1990
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Segment:
Compact Executive Sedan and Coupe (sporty rear-wheel-drive focus)
Target Audience:
Enthusiasts, DIY mechanics, professional workshops seeking detailed information on the E30 generation
Competitive Analysis
Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra, Opel Vectra
Key Features
Vehicle Philosophy:
Driving dynamics, balance, quality engineering, a balance of performance and everyday usability
Manual Value Proposition:
Provides in-depth knowledge to maintain and repair the E30, extending its lifespan and preserving its performance characteristics
📋 Manual Details
Coverage Areas
General Coverage:
Complete Workshop Service Repair
Specific Coverage:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Cooling System, Exhaust System, Diagnostics, Troubleshooting, Maintenance
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhauls, component testing, timing, valve adjustments, piston/ring replacement, crankshaft/connecting rod procedures
Engine Management:
Fuel injection (K-Jetronic, L-Jetronic, Motronic), ignition system diagnostics and adjustment, sensor testing, ECU information
Drivetrain:
Manual and automatic transmission removal/installation, clutch replacement, driveshaft, differential, axle shaft service
Suspension And Steering:
Strut replacement, shock absorbers, control arms, ball joints, tie rod ends, steering rack, power steering system service
Braking System:
Disc brake service (pads, rotors), drum brake service, hydraulic system bleeding, ABS system diagnostics (if applicable to specific models)
Electrical System:
Wiring diagrams, component testing, starter, alternator, battery, lighting system, fuse/relay identification, instrument cluster service
Heating Ventilation Air Conditioning:
HVAC system diagnosis, blower motor, heater core, A/C compressor and system service
Body And Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim removal, corrosion protection
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid level checks, belt inspection and replacement
Troubleshooting:
Systematic diagnostic procedures for common faults, fault code interpretation (where applicable)
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper rebuilds
Special Tools:
Identification and usage of BMW-specific tools for certain procedures
Specifications And Tolerances:
Torque specifications, clearances, measurements, and acceptable wear limits
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Quality:
Likely high-resolution scans, searchable text for PDF versions
Compatibility:
Viewable on most computers, tablets, and smartphones
Print Quality
Recommendation:
Printable for workshop use, though digital access is primary
Binding Type
N/A:
Not applicable for digital download
Paper Type
N/A:
Not applicable for digital download
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
M10 (4-cylinder petrol), M20 (6-cylinder petrol), M21 (4-cylinder diesel), M21 Turbo Diesel (TD)
Performance
316 Spec:
1.6L M10 Inline-4, ~75-90 hp (carbureted/early injection)
316I Spec:
1.8L M10 Inline-4, ~105 hp (L-Jetronic)
318I Spec:
1.8L M10 Inline-4, ~105 hp (L-Jetronic), later 1.8L M40 Inline-4 ~115 hp
318Is Spec:
1.8L M42 Inline-4, ~138 hp (DOHC, Vanos)
320I Spec:
2.0L M20 Inline-6, ~125-129 hp (L-Jetronic)
320Is Spec:
2.0L M20 Inline-6, ~125-129 hp (L-Jetronic, specific tuning for certain markets)
324D Spec:
2.4L M21 Diesel Inline-6, ~86 hp
324Td Spec:
2.4L M21 Turbo Diesel Inline-6, ~115 hp
Fuel System
Injection Types:
Bosch K-Jetronic, Bosch L-Jetronic, Bosch Motronic
Fuel Type:
Unleaded Petrol (RON 91/95/98 depending on engine), Diesel
🔧 Transmission
Standard
Common Transmission:
Getrag 5-speed Manual
Optional
Automatic Transmission:
ZF 4-speed Automatic
Features
Clutch Type:
Single dry plate clutch (manual)
Differential Type:
Limited Slip Differential (LSD) available as option on some models
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 4-door Sedan, Convertible, Touring (Wagon, less common/market specific)
Weights
Curb Weight Range:
Approx. 1100 - 1400 kg (depending on model and equipment)
🛡️ Safety Features
Ratings
Historical Ratings:
NAIAS (North American Import Automotive Safety) or Euro NCAP ratings from this era are limited; focused on passive safety design of the time
Active Features
Available Features:
ABS (Anti-lock Braking System) available on later/higher-spec models
Passive Features
Standard Features:
Front crumple zones, reinforced passenger cell, safety glass, 3-point seatbelts
💡 Technology Features
Infotainment
Radio System:
Factory installed premium sound systems (e.g., Blaupunkt, Becker), cassette player common
Driver Assistance
Features Available:
Limited by modern standards; focus was on chassis tuning and driver feel. Cruise control available on some models.
Connectivity
Features Available:
None by modern standards (no Bluetooth, USB, etc.)
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions
Timing Belt Replacement:
For M40 and M42 engines: typically every 40,000-60,000 miles (60,000-100,000 km). M10/M20 engines use timing chains.
Spark Plug Replacement:
Varies by plug type; ~20,000-30,000 miles for standard plugs, longer for platinum/iridium
Fluid Specifications
Engine Oil:
API SG or higher; Viscosity typically 10W-40 or 15W-40 for most engines, check manual for specifics based on temperature
Coolant:
BMW Blue or equivalent Ethylene Glycol coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 recommended (check specific model variant)
Transmission Fluid Manual:
GL-4 gear oil (e.g., 75W-90)
Transmission Fluid Automatic:
Dexron III ATF (check specific model variant)
Known Issues
Common Faults:
Cracked dashboard (dash sag), seized heater control valves, oil pan gasket leaks, worn suspension bushings, fuel distributor issues (K-Jetronic), idle control valve problems, rust in common areas (wheel arches, rocker panels, battery tray)
Common Issues
Troubleshooting Focus:
The manual would likely provide detailed diagnostic steps for these common E30 issues.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Performance, driver engagement, superior engineering, sporty driving experience
Model Evolution
E30 Introduction:
Introduced in 1982, the E30 was a significant evolution from the E21, offering improved aerodynamics, space, and engineering refinements
Facelift Impact:
The 1988 facelift introduced revised bumpers (often referred to as 'plastic bumpers' or 'iS bumpers'), updated interior trim, and some powertrain enhancements
Production
Production Period:
1982-1994 (with major production overlap for the specified years)
Key Markets:
Europe, North America, Global
🏆 Awards & Recognition
Recognitions
General Reputation:
Widely praised for driving dynamics, build quality, and timeless design. Often cited as one of the best driver's cars of its era. Numerous 'best affordable classic' accolades.
Ratings
Classic Car Indices:
Consistently ranks high in collector car value and desirability indices.
Certifications
N/A:
Not applicable for this type of product.
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