2001-2006 BMW F650CS Motorcycle Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: BMW Model: F650CS Model Nickname: Scarab Production Years Covered: 2001, 2002, 2003, 2004, 2005, 2006 Body Style: Naked Sportbike / Commuter 👋 Introduction Market Position Target Audience: BMW F650CS owners, independent motorcycle mechanics, DIY enthusiasts. Value Proposition: Empowers owners to perform maintenance and repairs themselves, saving money and enhancing understanding of their motorcycle. Competitive Analysis Key Selling Point: Completeness and clarity of information, detailed illustrations, and digital accessibility. Key Features Completeness Guarantee: 100% complete and intact, no missing or corrupt pages/sections. Accessibility: Viewable on any computer or mobile device, zoomable and printable. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Digital Compatibility: All Versions of Windows, Mac, iOS, BB, Android Required Software: PDF Reader Printable: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, including cylinder head, pistons, crankshaft, connecting rods, timing system, oil pump, lubrication. Fuel System: Fuel injection system diagnosis and repair, fuel pump, injectors, throttle body, fuel lines, fuel tank. Ignition System: Spark plugs, ignition coils, ECU control, troubleshooting. Exhaust System: Exhaust manifold, catalytic converter, mufflers, mounting. Cooling System: Radiator, coolant pump, hoses, thermostat, fan, coolant specifications. Transmission: Gearbox disassembly and assembly, clutch operation, gear shift mechanism, transmission fluid specifications. Drivetrain: Final drive chain and sprockets maintenance, adjustment, and replacement. Suspension: Front fork service, rear shock absorber replacement, linkage maintenance, specifications. Brakes: Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake fluid specifications, bleeding procedures. Wheels And Tires: Wheel bearing service, tire pressure specifications, tire removal and installation, wheel balancing. Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, fuses, wiring diagrams. Electronic Control Unit: ECU functions, diagnostics, and troubleshooting. Instrumentation: Dashboard, indicators, gauges, diagnostic port access. Chassis And Frame: Frame inspection, steering head bearing service, swingarm maintenance. Bodywork And Fairings: Panel removal and installation, cosmetic repairs. Procedures Included Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, chain adjustment, brake checks, etc. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues. Routine Inspections: Pre-ride checks, safety inspections. Component Removal Installation: Detailed instructions for removing and reinstalling all major and minor components. Rebuilding Procedures: Comprehensive instructions for rebuilding engine, gearbox, and suspension components. Wiring Diagrams: Color-coded and detailed electrical schematics for all systems. Torque Specifications: Precise torque values for all fasteners and critical components. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to full engine rebuilds and advanced diagnostics. Illustrations: Detailed illustrations, exploded diagrams, and photographs for every procedure. Step By Step Instructions: Easy-to-follow, sequential instructions designed for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely, given typical modern PDF manuals. Specific confirmation not provided but implied by digital format. Print Quality Image Resolution: High resolution, ensuring clarity of diagrams and text. Text Clarity: Sharp and legible text for easy reading. Binding Type Binding: Not applicable (Digital PDF format) Paper Type Paper Quality: Not applicable (Digital PDF format). Printable pages offer flexibility. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 652 cc (40.0 cu in) Bore X Stroke: 100 mm × 83 mm (3.94 in × 3.27 in) Compression Ratio: 10.0:1 Engine Management: Electronic fuel injection (EFI), Motronic MA 2.4 (or similar) Performance Horsepower: Approx. 47-50 hp @ 6500 rpm (depending on market and specific tune) Torque: Approx. 42-44 lb-ft @ 4750 rpm (depending on market and specific tune) Fuel System Fuel Delivery: Bosch fuel injection system Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Type: API SG/SH/SJ or JASO MA certified motorcycle oil, SAE 10W-40 or 15W-50 recommended (refer to manual for exact specs) Oil Capacity: Approx. 2.5 liters (2.6 US qt) with filter change (refer to manual for exact capacity) Cooling System Cooling Medium: Liquid-cooled 🔧 Transmission Standard Type: 5-speed sequential gearbox Clutch: Wet multi-plate clutch, hydraulically operated Features Final Drive: O-ring sealed chain, 520 pitch Fluid Specifications Transmission Oil Type: SAE 75W/90 or SAE 80W/90 API GL-4 gear oil (refer to manual for specific BMW recommendation) 📐 Dimensions Exterior Length: Approx. 2150 mm (84.6 in) Width: Approx. 830 mm (32.7 in) Height: Approx. 1210 mm (47.6 in) Wheelbase: Approx. 1495 mm (58.9 in) Weights Dry Weight: Approx. 176 kg (388 lbs) Gross Vehicle Weight Rating: Approx. 370 kg (816 lbs) (refer to manual for exact GVWR) Fuel Capacity: Approx. 17 liters (4.5 US gal) 🛡️ Safety Features Ratings Safety Features: Dual disc front brakes, single disc rear brake, robust frame construction. ABS available on some models/options. Active Features Braking System: Hydraulic disc brakes front and rear, often with braided steel lines for improved feel and durability. ABS option enhances braking safety. Passive Features Frame Design: Steel tube frame providing a stable and secure rider platform. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, coolant temperature warning...
While generally robust, some electrical connections may require inspection and cleaning over time.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW Motorrad has a long history of producing reliable, technologically advanced, and performance-oriented motorcycles, including successful single-cylinder models.
Model Evolution
F650 Series:
The F650CS (also known as the 'Scarab') was part of the F650 series, which evolved from the earlier Rotax-designed single-cylinder engines, aiming to provide a versatile and user-friendly motorcycle for commuting and sport riding.
Production
Manufacturing Location:
Typically manufactured in Germany or Austria (engine by Rotax in Austria).
🏆 Awards & Recognition
Recognitions
Model Reputation:
Known for its agile handling, comfortable ergonomics for commuting, and practical features like the optional integrated luggage system.
Certifications
Manual Quality:
Described as a 'QUALITY manual' with detailed illustrations and comprehensive coverage, indicating a high standard of technical documentation.
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