BMW F650GS Dakar Funduro Strada Motorcycle F 650 GS Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005 2006 2007
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🏷️ Basic Information Identification Make: BMW Model: F650GS Model Variants: Dakar, Funduro, Strada Codes Chassis Code: F650GS 👋 Introduction Market Position Market Segment: Dual-sport / Adventure motorcycle, popular for its versatility in on-road and light off-road riding. Competitive Analysis Competitors: Honda Transalp, Suzuki V-Strom, Kawasaki KLR series, Yamaha XT660R/X. Key Features Engine Type: Reliable Rotax 4-valve, single-cylinder engine, known for its torquey delivery. Suspension Options: Standard F650GS and the longer-travel, more off-road oriented F650GS Dakar model. Durability: Generally regarded as a robust and dependable motorcycle, suitable for long-distance touring and adventure riding. Model Variants Distinction Dakar Vs Standard: Dakar model features longer travel suspension, taller windscreen, spoke wheels, and a larger fuel tank for enhanced off-road capability and range. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Regions Covered: Global (applicable to all F650GS models within the specified years) Page Count Estimated Page Count: Comprehensive (exact page count not specified, but typically 500+ pages for a complete workshop manual) Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed inspection, overhaul, tuning, and repair of the Rotax 4-stroke single-cylinder engine, including fuel injection, ignition, lubrication, cooling, and exhaust systems. Transmission: Clutch, gearbox, final drive (chain and sprocket), including maintenance, adjustments, and rebuild procedures. Chassis And Suspension: Front telescopic forks (including Dakar's longer travel variant), rear mono-shock suspension, linkages, bearings, wheel hubs, steering head bearings, and frame inspection. Brakes: Front and rear brake systems (hydraulic disc brakes), including caliper maintenance, pad replacement, fluid bleeding, and master cylinder overhauls. ABS system troubleshooting and servicing (if equipped). Electrical System: Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), ignition system, instrument cluster, horn, and wiring diagrams. Fuel System: Fuel pump, fuel injectors, throttle body, fuel filter, and fuel tank maintenance. Bodywork And Trim: Fairings, seat, fuel tank covers, fenders, luggage rack, and other body panels. Wheels And Tires: Spoke wheel maintenance, tire pressure recommendations, and replacement procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain adjustment and lubrication, brake fluid checks, coolant checks, tire pressure checks, and general bolt torquing. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding for engine, electrical, and mechanical problems, and symptom-based troubleshooting guides. Repair And Overhaul: Detailed step-by-step instructions for engine rebuilds, transmission disassembly and reassembly, suspension component replacement, brake caliper servicing, and electrical component repair. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, engine timing, and measurement data for all serviceable components. Technical Depth Depth: Comprehensive, covering everything from basic routine maintenance to full engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format File Format: PDF (portable document format) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Clear diagrams and legible text. Binding Type Binding Type: Not applicable for a downloadable manual, but when printed, typically comb or spiral binding for ease of use in a workshop environment. Paper Type Paper Type: Not applicable for a downloadable manual, but professional print shops would recommend durable, matte-finish paper for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, 4-valve DOHC Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Compression Ratio: 11.0:1 Performance Horsepower: Approx. 50 PS (37 kW) @ 6500 rpm (varies slightly by year and market) Torque: Approx. 62 Nm (46 lb-ft) @ 5000 rpm (varies slightly by year and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 or similar Fuel Type: Unleaded gasoline, 91 octane or higher (RON + MON)/2 Cooling System Cooling Method: Liquid-cooled Ignition System Ignition Type: Electronic ignition with dual spark plugs 🔧 Transmission Standard Gearbox: 5-speed manual sequential gearbox Optional Transmission Options: None (all models featured a manual gearbox) Features Final Drive: O-ring sealed chain, 525 pitch Clutch: Multi-plate wet clutch, hydraulically operated 📐 Dimensions Exterior Length: Approx. 2210 mm (Dakar), 2155 mm (Standard) Width: Approx. 910 mm (including mirrors) Height: Approx. 1300 mm (Dakar, to top of screen), 1220 mm (Standard, to top of screen) Seat Height: Approx. 890 mm (Dakar), 840 mm (Standard) Wheelbase: Approx. 1482 mm (Dakar), 1467 mm (Standard) Weights Dry Weight: Approx. 191 kg (Dakar), 185 kg (Standard) Gross Vehicle Weight: Approx. 380 kg Cargo Fuel Tank Capacity: 17 liters (Dakar), 15 liters (Standard) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in the same way as cars. Active Features ABS: Optional ABS available on some models (check VIN or specific bike details) Braking System: Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear), offering strong and reliable stopping power. Passive Features Lighting: Halogen headlight, LED taillight, amber turn signals for good visibility. Frame Construction: Steel trellis frame, offering...
Reliable Rotax 4-valve, single-cylinder engine, known for its torquey delivery.
Suspension Options:
Standard F650GS and the longer-travel, more off-road oriented F650GS Dakar model.
Durability:
Generally regarded as a robust and dependable motorcycle, suitable for long-distance touring and adventure riding.
Model Variants Distinction
Dakar Vs Standard:
Dakar model features longer travel suspension, taller windscreen, spoke wheels, and a larger fuel tank for enhanced off-road capability and range.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Regions Covered:
Global (applicable to all F650GS models within the specified years)
Page Count
Estimated Page Count:
Comprehensive (exact page count not specified, but typically 500+ pages for a complete workshop manual)
Manual Type
Manual Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed inspection, overhaul, tuning, and repair of the Rotax 4-stroke single-cylinder engine, including fuel injection, ignition, lubrication, cooling, and exhaust systems.
Transmission:
Clutch, gearbox, final drive (chain and sprocket), including maintenance, adjustments, and rebuild procedures.
Chassis And Suspension:
Front telescopic forks (including Dakar's longer travel variant), rear mono-shock suspension, linkages, bearings, wheel hubs, steering head bearings, and frame inspection.
Brakes:
Front and rear brake systems (hydraulic disc brakes), including caliper maintenance, pad replacement, fluid bleeding, and master cylinder overhauls. ABS system troubleshooting and servicing (if equipped).
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, indicators), ignition system, instrument cluster, horn, and wiring diagrams.
Fuel System:
Fuel pump, fuel injectors, throttle body, fuel filter, and fuel tank maintenance.
Bodywork And Trim:
Fairings, seat, fuel tank covers, fenders, luggage rack, and other body panels.
Wheels And Tires:
Spoke wheel maintenance, tire pressure recommendations, and replacement procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment and lubrication, brake fluid checks, coolant checks, tire pressure checks, and general bolt torquing.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding for engine, electrical, and mechanical problems, and symptom-based troubleshooting guides.
Repair And Overhaul:
Detailed step-by-step instructions for engine rebuilds, transmission disassembly and reassembly, suspension component replacement, brake caliper servicing, and electrical component repair.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, engine timing, and measurement data for all serviceable components.
Technical Depth
Depth:
Comprehensive, covering everything from basic routine maintenance to full engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.
📊 Manual Specifications
File Format
File Format:
PDF (portable document format)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual. Clear diagrams and legible text.
Binding Type
Binding Type:
Not applicable for a downloadable manual, but when printed, typically comb or spiral binding for ease of use in a workshop environment.
Paper Type
Paper Type:
Not applicable for a downloadable manual, but professional print shops would recommend durable, matte-finish paper for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, 4-valve DOHC
Displacement:
652 cc
Bore X Stroke:
100 mm x 83 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approx. 50 PS (37 kW) @ 6500 rpm (varies slightly by year and market)
Torque:
Approx. 62 Nm (46 lb-ft) @ 5000 rpm (varies slightly by year and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Bosch Motronic MA 2.4 or similar
Fuel Type:
Unleaded gasoline, 91 octane or higher (RON + MON)/2
Cooling System
Cooling Method:
Liquid-cooled
Ignition System
Ignition Type:
Electronic ignition with dual spark plugs
🔧 Transmission
Standard
Gearbox:
5-speed manual sequential gearbox
Optional
Transmission Options:
None (all models featured a manual gearbox)
Features
Final Drive:
O-ring sealed chain, 525 pitch
Clutch:
Multi-plate wet clutch, hydraulically operated
📐 Dimensions
Exterior
Length:
Approx. 2210 mm (Dakar), 2155 mm (Standard)
Width:
Approx. 910 mm (including mirrors)
Height:
Approx. 1300 mm (Dakar, to top of screen), 1220 mm (Standard, to top of screen)
Seat Height:
Approx. 890 mm (Dakar), 840 mm (Standard)
Wheelbase:
Approx. 1482 mm (Dakar), 1467 mm (Standard)
Weights
Dry Weight:
Approx. 191 kg (Dakar), 185 kg (Standard)
Gross Vehicle Weight:
Approx. 380 kg
Cargo
Fuel Tank Capacity:
17 liters (Dakar), 15 liters (Standard)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles in the same way as cars.
Active Features
ABS:
Optional ABS available on some models (check VIN or specific bike details)
Braking System:
Dual hydraulic disc brakes (front), Single hydraulic disc brake (rear), offering strong and reliable stopping power.
Passive Features
Lighting:
Halogen headlight, LED taillight, amber turn signals for good visibility.
Frame Construction:
Steel trellis frame, offering rigidity and durability.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrument cluster featuring analog speedometer, tachometer, odometer, trip meters, and warning lights. No advanced infotainment features.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) provided enhanced safety, especially on varied road surfaces.
Connectivity
Connectivity Features:
None; designed as a straightforward riding machine.
Engine Management
ECU System:
Bosch Motronic engine management system for fuel injection and ignition control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 - 10,000 km or annually, whichever comes first.
Major Service Interval:
Valve clearance checks and spark plug replacement often recommended around 12,000 - 20,000 km.
Fluid Specifications
Engine Oil:
SAE 10W-40 or 15W-50 synthetic motorcycle oil meeting API SG/SH or higher specifications. Capacity: Approx. 2.3 liters with filter change.
Coolant:
BMW recommended ethylene glycol-based coolant (50% mixture with distilled water).
Front fork seals and bushings can wear over time, particularly with heavy off-road use.
Maintenance Tips
Chain Maintenance:
Regular cleaning, lubrication, and adjustment of the final drive chain are crucial for longevity and smooth operation.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly in the touring and adventure segments.
Model Evolution
F Series Origin:
The F650GS originated from the single-cylinder F650 series introduced in the mid-1990s, evolving into a more adventure-focused platform.
Dakar Introduction:
The Dakar variant was introduced to cater to riders seeking enhanced off-road performance, inspired by BMW's Paris-Dakar Rally heritage.
Production
Manufacturing Location:
Originally manufactured by Aprilia under contract for BMW in Italy (before BMW took over production in Germany for later models).
Production Period:
The F650GS platform was produced from the late 1990s through the late 2000s, with the specific generation covered here being from 2000-2007.
🏆 Awards & Recognition
Recognitions
Bike Magazine Awards:
While specific awards for this exact model year are not readily cited, the F650GS series consistently received praise from motorcycle publications for its versatility, reliability, and value in the dual-sport category.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its practical nature and durability.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards for the respective model years and markets.
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