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BMW K1200LT Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200LT Generation Generation Designation: K589 Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Sport Touring Motorcycle Target Audience: Long-distance riders, touring enthusiasts, owners seeking in-depth technical knowledge Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha FJR1300 Key Features Distinctive Features: Powerful inline-four engine, advanced rider aids (ABS, optional ASC), integrated luggage, comfortable ergonomics Manual Value Proposition Benefit To Owner: Empowers owners with the knowledge to perform maintenance, diagnostics, and repairs, saving time and money while ensuring optimal vehicle performance and longevity. 📋 Manual Details Coverage Areas Model Years Covered: 1999-2009 Regional Coverage: Global (all major markets) Page Count Estimated Page Count: 800+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF, Instant Download) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, tuning, fuel injection, ignition, cooling system Transmission: Gearbox, clutch, final drive, hydraulic actuation Chassis And Frame: Frame inspection, bodywork repair, fairings, luggage systems Suspension: Front and rear suspension, fork seals, shock absorbers, ABS integration Brakes: Brake system overhaul, ABS diagnostics, fluid replacement, caliper and rotor service Electrical System: Wiring diagrams, battery, charging system, lighting, ECU, sensors, diagnostic trouble codes (DTCs) Fuel System: Fuel tank, fuel pump, injectors, fuel lines, EVAP system Exhaust System: Exhaust manifold, catalytic converter, mufflers Wheels And Tires: Tire replacement, wheel balancing, bearing service Comfort Features: Heated grips, heated seats, electric windshield, audio system, cruise control Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, brake bleeding Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues Repair: Detailed repair instructions for all major and minor components Rebuilds: Engine and transmission overhaul procedures, component rebuilds Electrical Diagnostics: Wiring schematic interpretation, fault finding with multimeter and diagnostic tools ABS Servicing: ABS system bleeding, sensor diagnostics, hydraulic unit troubleshooting Technical Depth Depth Level: Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics) Diagnostic Focus: In-depth diagnostic procedures, fault code interpretation, live data analysis Specifications Detail: Exact torque values, clearances, fluid capacities, electrical resistance values 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution diagrams and photographs Layout: Clear, organized layout with easy-to-follow steps Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 11.5:1 Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 100 hp (75 kW) @ 7,500 rpm (approx.) Torque: 110 Nm (81 lb-ft) @ 5,500 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4 Fuel Type: Unleaded Premium, 95 RON (octane rating) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 6-speed manual gearbox Clutch: Hydraulically actuated, multi-plate wet clutch Final Drive: Shaft drive Features Gear Ratios: Refer to manual for specific gear ratios by model year Fluid Requirements Gearbox Oil Type: SAE 75W-90 synthetic gear oil (e.g., BMW Hypoid Gear Oil SAF-XJ or equivalent) Clutch Fluid Type: DOT 4 brake fluid 📐 Dimensions Exterior Length: Approx. 2400 mm (94.5 in) Width: Approx. 990 mm (39.0 in) at handlebars Height: Approx. 1600 mm (63.0 in) at windshield Weights Dry Weight: Approx. 296 kg (653 lbs) Wet Weight: Approx. 322 kg (710 lbs) Gross Vehicle Weight Rating: 500 kg (1102 lbs) Cargo Luggage Capacity: Integrated top case and saddlebags 🛡️ Safety Features Ratings ABS Standard: Yes (BMW Motorrad Integral ABS) Traction Control Optional: Yes (Automatic Stability Control - ASC) Active Features Linked Braking: Integral ABS features linked front and rear braking actuation Passive Features Lighting System: Halogen headlights, LED taillight and indicators 💡 Technology Features Infotainment Audio System: Integrated radio/cassette or CD player with speakers Controls: Handlebar-mounted controls for audio and other functions Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Diagnostic Interface: BMW diagnostic connector (often requires specific BMW interface cables and software for advanced diagnostics) Comfort Technology Windshield: Electrically adjustable windshield Heated Features: Heated rider and passenger seats, heated grips 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first Major Service Interval: Every 20,000 km (12,000 miles) for valve clearance check and other inspections Fluid Specifications Engine Oil Type: SAE 15W-40 or SAE 20W-50 synthetic motorcycle oil meeting API SG/JASO MA specifications Engine Oil Capacity: 4.0 liters (4.2 US quarts) with filter change Coolant Type: BMW Advanced Antifreeze (or equivalent ethylene glycol-based coolant with corrosion inhibitors, blue color) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch wear, alternator brushes, rear shock absorber seals, fuel pump relay Electrical Gremlins: Intermittent electrical faults often related to wiring harness integrity or faulty sensors, especially on higher mileage units. ABS Issues: ABS modulator failure or sensor issues can occur, requiring...
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BMW K1200LT Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200LT
Generation
Generation Designation:
K589
Codes
Chassis Code:
K589
👋 Introduction
Market Position
Segment:
Luxury Sport Touring Motorcycle
Target Audience:
Long-distance riders, touring enthusiasts, owners seeking in-depth technical knowledge
Competitive Analysis
Key Competitors:
Honda Gold Wing, Harley-Davidson Electra Glide, Yamaha FJR1300
Key Features
Distinctive Features:
Powerful inline-four engine, advanced rider aids (ABS, optional ASC), integrated luggage, comfortable ergonomics
Manual Value Proposition
Benefit To Owner:
Empowers owners with the knowledge to perform maintenance, diagnostics, and repairs, saving time and money while ensuring optimal vehicle performance and longevity.
📋 Manual Details
Coverage Areas
Model Years Covered:
1999-2009
Regional Coverage:
Global (all major markets)
Page Count
Estimated Page Count:
800+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF, Instant Download)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, tuning, fuel injection, ignition, cooling system
Transmission:
Gearbox, clutch, final drive, hydraulic actuation
Chassis And Frame:
Frame inspection, bodywork repair, fairings, luggage systems
Suspension:
Front and rear suspension, fork seals, shock absorbers, ABS integration
Brakes:
Brake system overhaul, ABS diagnostics, fluid replacement, caliper and rotor service
Electrical System:
Wiring diagrams, battery, charging system, lighting, ECU, sensors, diagnostic trouble codes (DTCs)
Fuel System:
Fuel tank, fuel pump, injectors, fuel lines, EVAP system
Exhaust System:
Exhaust manifold, catalytic converter, mufflers
Wheels And Tires:
Tire replacement, wheel balancing, bearing service
Comfort Features:
Heated grips, heated seats, electric windshield, audio system, cruise control
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, brake bleeding
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Repair:
Detailed repair instructions for all major and minor components
Rebuilds:
Engine and transmission overhaul procedures, component rebuilds
Electrical Diagnostics:
Wiring schematic interpretation, fault finding with multimeter and diagnostic tools
ABS Servicing:
ABS system bleeding, sensor diagnostics, hydraulic unit troubleshooting
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds and advanced diagnostics)
Diagnostic Focus:
In-depth diagnostic procedures, fault code interpretation, live data analysis
Specifications Detail:
Exact torque values, clearances, fluid capacities, electrical resistance values
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution diagrams and photographs
Layout:
Clear, organized layout with easy-to-follow steps
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-four cylinder, four-stroke
Displacement:
1171 cc (71.6 cu in)
Bore X Stroke:
79 mm x 59 mm
Compression Ratio:
11.5:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
100 hp (75 kW) @ 7,500 rpm (approx.)
Torque:
110 Nm (81 lb-ft) @ 5,500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic MA 2.4
Fuel Type:
Unleaded Premium, 95 RON (octane rating)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Clutch:
Hydraulically actuated, multi-plate wet clutch
Final Drive:
Shaft drive
Features
Gear Ratios:
Refer to manual for specific gear ratios by model year
Fluid Requirements
Gearbox Oil Type:
SAE 75W-90 synthetic gear oil (e.g., BMW Hypoid Gear Oil SAF-XJ or equivalent)
Clutch Fluid Type:
DOT 4 brake fluid
📐 Dimensions
Exterior
Length:
Approx. 2400 mm (94.5 in)
Width:
Approx. 990 mm (39.0 in) at handlebars
Height:
Approx. 1600 mm (63.0 in) at windshield
Weights
Dry Weight:
Approx. 296 kg (653 lbs)
Wet Weight:
Approx. 322 kg (710 lbs)
Gross Vehicle Weight Rating:
500 kg (1102 lbs)
Cargo
Luggage Capacity:
Integrated top case and saddlebags
🛡️ Safety Features
Ratings
ABS Standard:
Yes (BMW Motorrad Integral ABS)
Traction Control Optional:
Yes (Automatic Stability Control - ASC)
Active Features
Linked Braking:
Integral ABS features linked front and rear braking actuation
Passive Features
Lighting System:
Halogen headlights, LED taillight and indicators
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette or CD player with speakers
Controls:
Handlebar-mounted controls for audio and other functions
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Diagnostic Interface:
BMW diagnostic connector (often requires specific BMW interface cables and software for advanced diagnostics)
Comfort Technology
Windshield:
Electrically adjustable windshield
Heated Features:
Heated rider and passenger seats, heated grips
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first
Major Service Interval:
Every 20,000 km (12,000 miles) for valve clearance check and other inspections
Fluid Specifications
Engine Oil Type:
SAE 15W-40 or SAE 20W-50 synthetic motorcycle oil meeting API SG/JASO MA specifications
Engine Oil Capacity:
4.0 liters (4.2 US quarts) with filter change
Coolant Type:
BMW Advanced Antifreeze (or equivalent ethylene glycol-based coolant with corrosion inhibitors, blue color)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, alternator brushes, rear shock absorber seals, fuel pump relay
Electrical Gremlins:
Intermittent electrical faults often related to wiring harness integrity or faulty sensors, especially on higher mileage units.
ABS Issues:
ABS modulator failure or sensor issues can occur, requiring specialized diagnostic tools and procedures found in the manual.
Filter Part Numbers
Oil Filter Part Number:
BMW: 11 42 7 673 541 (or equivalent aftermarket)
Air Filter Part Number:
BMW: 13 72 1 465 780 (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW)
Motorcycle Division:
BMW Motorrad
Model Evolution
Predecessor:
BMW K1100LT
Key Updates:
Increased displacement, improved fuel injection, revised suspension, introduction of ABS and ASC options
Production
Production Years:
1999-2009
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Widely regarded as one of the premier sport-touring motorcycles of its era, praised for comfort, performance, and long-distance capability.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to its touring prowess and build quality.
Certifications
Emission Standards:
Meets relevant emission standards for its production years.
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