BMW K1200RS K 1200 RS 1999 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Variant: K 1200 RS Year: 1999 Codes Internal Model Code: K589 👋 Introduction Market Position Positioning: The K1200RS was BMW's flagship sport-touring motorcycle, designed for high-speed touring with significant performance capabilities. Competitive Analysis Competitors: Competed against other high-performance sport-touring bikes such as the Honda VFR750F/VFR800, Kawasaki ZX-9R (in sportier guise), and Yamaha FJR1300 (though FJR launched later). Key Features Aerodynamics: Integrated fairing and adjustable windscreen for rider comfort and aerodynamic efficiency. Engine Configuration: Inline four-cylinder, transversely mounted engine for a low center of gravity and compact design. Suspension Technology: BMW's innovative Telelever front suspension and Paralever rear suspension for superior ride quality and handling. ABS: Standard fitment of BMW's ABS II braking system for enhanced safety. Drive System: Shaft drive for low maintenance and smooth power delivery. 📋 Manual Details Coverage Areas Primary Coverage: Full Factory Service Repair Manual Page Count Estimated Pages: Hundreds of pages (exact count not specified, but described as complete) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed based on typical product descriptions for North American market, though not explicitly stated) Format Format: Download PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of the K589 inline four-cylinder engine. Fuel System: Bosch Motronic M 2.4 engine management system, fuel injection, fuel pump, fuel lines, and tank. Ignition System: Electronic ignition, spark plugs, ignition coils, and timing. Transmission: Gearbox operation, clutch, gear shifting mechanism, and maintenance. Drivetrain: Shaft drive system, final drive, universal joints, and rear axle. Chassis: Frame construction, subframe, mounting points, and alignment. Suspension Front: BMW Telelever front suspension system, fork seals, oil changes, damping adjustments. Suspension Rear: Paralever rear suspension, shock absorber, linkage, and adjustments. Brakes Front: Dual disc brakes, ABS II (Anti-lock Braking System), brake calipers, master cylinders, hoses, and fluid. Brakes Rear: Single disc brake, ABS II, brake caliper, master cylinder, hoses, and fluid. Wheels Tires: Wheel bearing maintenance, tire pressure recommendations, and wheel removal/installation. Electrical System: Complete wiring diagrams, charging system (alternator, regulator), starter motor, battery, fuses, relays. Lighting: Headlight, taillight, turn signals, instrument cluster illumination, and bulb replacement. Instrumentation: Speedometer, tachometer, fuel gauge, indicator lights, and diagnostic indicators. Bodywork: Fairing components, body panels, seat, tank removal, and fitting. Control Systems: Throttle controls, clutch lever, brake levers, and handlebar assembly. Exhaust System: Exhaust manifold, catalytic converter, mufflers, and gasket replacement. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, spark plug changes, brake fluid flushes. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for electrical and mechanical issues. Repair: Step-by-step instructions for component removal, installation, and rebuilding. Overhaul: Complete engine and gearbox overhaul procedures, including component specifications. Adjustments: Valve clearance adjustments, throttle cable adjustments, clutch adjustment, suspension settings. Diagnostics: OBD-II (if applicable for 1999 model, likely proprietary BMW diagnostics), fault code reading, sensor testing. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Designed for high-quality printing of individual pages or the entire manual. Binding Type Binding: N/A (Digital Download PDF) Paper Type Paper Type: N/A (Digital Download PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Displacement: 1171 cc Bore X Stroke: 76.8 mm x 64 mm Compression Ratio: 11.0:1 Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower: 100 hp (73.5 kW) @ 6750 rpm Torque: 115 Nm (84.8 lb-ft) @ 5250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic M 2.4) Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication Oil Type: API SG/SH or higher, SAE 20W-40 or 20W-50 (refer to manual for specific temperature ranges) Oil Capacity With Filter: Approx. 4.5 liters Ignition Spark Plugs: NGK CR9EK or equivalent 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch: Hydraulically operated, multi-plate wet clutch Final Drive: Shaft drive Fluid Specifications Gearbox Oil: SAE 75W/90 API GL-4 (refer to manual for exact specification and change intervals) 📐 Dimensions Exterior Length: 2230 mm (87.8 in) Width Over Handlebars: 920 mm (36.2 in) Height Over Windscreen: 1420 mm (55.9 in) Wheelbase: 1508 mm (59.4 in) Weights Dry Weight: 247 kg (545 lbs) Gross Vehicle Weight Rating: 440 kg (970 lbs) Fuel Capacity Fuel Tank Capacity: 21 liters (5.5 US gal) Reserve Fuel: Approx. 4 liters 🛡️ Safety Features Ratings ABS Type: BMW ABS II (Anti-lock Braking System) Active Features Braking System: Dual 320 mm discs with 4-piston calipers (front), 280 mm disc with 2-piston caliper (rear), ABS II. Passive Features Lighting: Halogen headlight, integrated turn signals, LED taillight. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital odometer, trip meters, fuel level, gear indicator, warning lights, clock. Driver Assistance ABS: BMW ABS II system providing enhanced braking control. Connectivity Diagnostics: Utilizes proprietary BMW diagnostic port and procedures for troubleshooting. 🔧 Maintenance Service Intervals Oil...
The K1200RS was BMW's flagship sport-touring motorcycle, designed for high-speed touring with significant performance capabilities.
Competitive Analysis
Competitors:
Competed against other high-performance sport-touring bikes such as the Honda VFR750F/VFR800, Kawasaki ZX-9R (in sportier guise), and Yamaha FJR1300 (though FJR launched later).
Key Features
Aerodynamics:
Integrated fairing and adjustable windscreen for rider comfort and aerodynamic efficiency.
Engine Configuration:
Inline four-cylinder, transversely mounted engine for a low center of gravity and compact design.
Suspension Technology:
BMW's innovative Telelever front suspension and Paralever rear suspension for superior ride quality and handling.
ABS:
Standard fitment of BMW's ABS II braking system for enhanced safety.
Drive System:
Shaft drive for low maintenance and smooth power delivery.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Factory Service Repair Manual
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but described as complete)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (assumed based on typical product descriptions for North American market, though not explicitly stated)
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of the K589 inline four-cylinder engine.
Fuel System:
Bosch Motronic M 2.4 engine management system, fuel injection, fuel pump, fuel lines, and tank.
Ignition System:
Electronic ignition, spark plugs, ignition coils, and timing.
Transmission:
Gearbox operation, clutch, gear shifting mechanism, and maintenance.
Drivetrain:
Shaft drive system, final drive, universal joints, and rear axle.
Chassis:
Frame construction, subframe, mounting points, and alignment.
Suspension Front:
BMW Telelever front suspension system, fork seals, oil changes, damping adjustments.
Suspension Rear:
Paralever rear suspension, shock absorber, linkage, and adjustments.
Brakes Front:
Dual disc brakes, ABS II (Anti-lock Braking System), brake calipers, master cylinders, hoses, and fluid.
Brakes Rear:
Single disc brake, ABS II, brake caliper, master cylinder, hoses, and fluid.
Wheels Tires:
Wheel bearing maintenance, tire pressure recommendations, and wheel removal/installation.
OBD-II (if applicable for 1999 model, likely proprietary BMW diagnostics), fault code reading, sensor testing.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Designed for high-quality printing of individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download PDF)
Paper Type
Paper Type:
N/A (Digital Download PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder
Displacement:
1171 cc
Bore X Stroke:
76.8 mm x 64 mm
Compression Ratio:
11.0:1
Valve Train:
DOHC, 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
100 hp (73.5 kW) @ 6750 rpm
Torque:
115 Nm (84.8 lb-ft) @ 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic M 2.4)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication
Oil Type:
API SG/SH or higher, SAE 20W-40 or 20W-50 (refer to manual for specific temperature ranges)
Oil Capacity With Filter:
Approx. 4.5 liters
Ignition
Spark Plugs:
NGK CR9EK or equivalent
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch:
Hydraulically operated, multi-plate wet clutch
Final Drive:
Shaft drive
Fluid Specifications
Gearbox Oil:
SAE 75W/90 API GL-4 (refer to manual for exact specification and change intervals)
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width Over Handlebars:
920 mm (36.2 in)
Height Over Windscreen:
1420 mm (55.9 in)
Wheelbase:
1508 mm (59.4 in)
Weights
Dry Weight:
247 kg (545 lbs)
Gross Vehicle Weight Rating:
440 kg (970 lbs)
Fuel Capacity
Fuel Tank Capacity:
21 liters (5.5 US gal)
Reserve Fuel:
Approx. 4 liters
🛡️ Safety Features
Ratings
ABS Type:
BMW ABS II (Anti-lock Braking System)
Active Features
Braking System:
Dual 320 mm discs with 4-piston calipers (front), 280 mm disc with 2-piston caliper (rear), ABS II.
Passive Features
Lighting:
Halogen headlight, integrated turn signals, LED taillight.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital odometer, trip meters, fuel level, gear indicator, warning lights, clock.
Driver Assistance
ABS:
BMW ABS II system providing enhanced braking control.
Connectivity
Diagnostics:
Utilizes proprietary BMW diagnostic port and procedures for troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for specific conditions).
Valve Check Interval:
Every 20,000 km
Brake Fluid Change Interval:
Every 2 years
Coolant Change Interval:
Every 2 years
Fluid Specifications
Coolant Type:
BMW Approved Coolant (ethylene glycol based, with corrosion inhibitors)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Potential for clutch slave cylinder leaks, ABS sensor issues, alternator output fluctuations, fuel pump wear over time. Refer to manual for diagnostic steps.
Tune Up Components
Air Filter Part Number:
BMW Part No. 13 72 1 467 637 (or equivalent aftermarket)
Oil Filter Part Number:
BMW Part No. 11 42 1 460 001 (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history of engineering innovation, particularly in engine technology (flat twins, inline fours) and chassis design (Telelever, Paralever).
Model Evolution
Predecessors:
Evolved from the K100 and K1100 series, offering increased displacement and improved handling.
Successors:
The K1200RS platform was later updated and replaced by the K1200GT and other K-series models with significantly updated engine and technology.
Production
Production Years:
1997-2000 (for the K589 generation)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Praised by critics for its strong performance, comfortable ergonomics for touring, and advanced chassis technology (Telelever/Paralever) upon its release.
Ratings
Performance Ratings:
Consistently rated highly for highway cruising ability and stability at speed.
Certifications
Emissions:
Meets relevant emissions standards for its production year.
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