🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2002 Vehicle Type: Motorcycle Generation Generation Code: K589 (pre-facelift) Codes Engine Code: K589 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: BMW owners, independent motorcycle repair shops, serious enthusiasts undertaking their own maintenance and repairs. Competitive Analysis Key Competitors: Honda VFR800, Yamaha FJR1300, Kawasaki Concours 14 (later models), Ducati ST4. Key Features Vehicle Usp: BMW's signature blend of sportbike performance and long-distance touring comfort, with shaft drive reliability. Manual Value Proposition: Provides definitive factory-level knowledge, enabling accurate diagnostics, efficient repairs, and proper maintenance, saving significant costs compared to dealership servicing. 📋 Manual Details Coverage Areas Primary Coverage: Full Workshop Service & Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Reassembly, Electrical Schematics Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drive Train Chassis: Frame, Suspension (Front & Rear), Steering, Brakes (ABS included), Wheels, Tires Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, ECU, Sensor Diagnostics, Wiring Harnesses Bodywork: Fairings, Body Panels, Seat, Storage, Controls Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Chain/Belt Adjustment (if applicable, K1200RS is shaft drive), Brake Fluid Flush, Coolant Flush Major Repairs: Engine Overhaul, Transmission Rebuild, Suspension Overhaul, Brake System Bleeding/Component Replacement, Electrical System Troubleshooting Diagnostics: Troubleshooting charts, Fault code interpretation (OBD/Diagnostic tools), Component testing procedures Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick access to information Print Quality Printability: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Recommendation: Printable format allows for professional binding (e.g., comb, spiral, or hardback) for workshop durability Paper Type Paper Recommendation: Glossy or heavier stock paper recommended for workshop use to withstand grease and moisture ⚙️ Engine Specifications Primary Engine Engine Type: Inline Four-Cylinder, Four-Stroke Displacement: 1171 cc (71.6 cu in) Bore X Stroke: 79 mm x 59 mm Compression Ratio: 11.5:1 Valve Train: DOHC, 4 Valves per Cylinder Performance Horsepower Hp: 110 hp @ 7500 rpm Torque Lb-Ft: 82 lb-ft @ 6000 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.4 Fuel Injection (Sequential) Fuel Type: Unleaded Premium Gasoline (RON 95/98) Fuel Capacity: 24 Liters (6.3 US gal) 🔧 Transmission Standard Type: 6-Speed Manual Features Drive Type: Shaft Drive Clutch Type: Wet Multi-plate Clutch Final Drive Ratio: 2.81:1 (Typical, verify with manual) 📐 Dimensions Exterior Length: 2,200 mm (86.6 in) Width: 920 mm (36.2 in) (including mirrors) Height: 1,350 mm (53.1 in) (seat height adjustable) Weights Dry Weight: 244 kg (538 lbs) Wet Weight: 267 kg (589 lbs) Max Payload: 424 kg (935 lbs) 🛡️ Safety Features Ratings Crash Test Rating: N/A (Motorcycle specific ratings not standardized like cars) Active Features ABS: BMW Motorrad ABS (Integral ABS II for this generation) Braking System Front: Dual 320 mm Discs, 4-Piston Calipers Braking System Rear: Single 265 mm Disc, 2-Piston Caliper Passive Features Lighting: Halogen Headlight, LED Taillight, Turn Signals Frame Construction: Aluminum Composite Trellis Frame 💡 Technology Features Infotainment Instrumentation: Analog Tachometer, Digital Speedometer, Multi-function LCD Display (Fuel Level, Gear Indicator, Odometer, Trip Meters, Clock, Temperature) Driver Assistance ABS System: Integral ABS II (Combined braking system linked to lever actuation) Connectivity Diagnostic Interface: BMW 16-pin diagnostic connector for use with BMW diagnostic tools (e.g., GT1, DIS). Engine Management ECU System: Bosch Motronic MA 2.4 with integrated ignition and fuel control. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km or annually (refer to manual for exact mileage) Major Service Interval: Typically at 20,000 km and 40,000 km, involving valve clearance checks, fluid flushes, etc. Fluid Specifications Engine Oil Type: SAE 15W-50 Synthetic Motorcycle Oil (API SG or higher, JASO MA compliant) - Confirm with manual. Engine Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change - Confirm with manual. Coolant Type: BMW approved Ethylene Glycol based coolant (e.g., BMW Motorrad Coolant) Brake Fluid Type: DOT 4 Final Drive Oil Type: SAE 75W-90 Synthetic Gear Oil Known Issues Common Wear Items: Clutch wear, ABS sensor reliability, fuel pump, regulator/rectifier, exhaust header corrosion (especially early models). Electrical Gremlins: Can be susceptible to minor electrical glitches if wiring is compromised or grounds are dirty, manual is crucial for diagnosis. Preventative Maintenance Key Checks: Regular inspection of the shaft drive boot, electrical connections, and ABS system is recommended. 📚 Vehicle History Brand Heritage Heritage Overview: BMW Motorrad, known for engineering excellence, pioneering features like ABS and shaft drive on motorcycles. Model Evolution K Series Introduction: The K series debuted in the early 1980s with the K100, featuring a transverse inline-four engine mounted longitudinally, a revolutionary design. K1200Rs Introduction: The K1200RS was introduced in...