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BMW M3 2005 Service Repair Workshop Manual
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Basic Information Identification Make: BMW Model: M3 Year: 2005 Codes Chassis Code: E46 Engine Code Variant: S54B32 Introduction Market Position Market Segment: High-performance luxury sports sedan/coupe. Competitive Analysis Key Competitors:...
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| Basic Information | |
| Identification | |
| Make: | BMW |
| Model: | M3 |
| Year: | 2005 |
| Codes | |
| Chassis Code: | E46 |
| Engine Code Variant: | S54B32 |
| Introduction | |
| Market Position | |
| Market Segment: | High-performance luxury sports sedan/coupe. |
| Competitive Analysis | |
| Key Competitors: | Mercedes-Benz C63 AMG, Audi RS4, Cadillac CTS-V, Lexus IS-F. |
| Key Features | |
| Performance Focus: | Renowned for its naturally aspirated inline-six engine, sharp handling, and driver-centric experience. |
| Manual Value: | Indispensable resource for owners and independent mechanics seeking to maintain and repair this iconic M car. |
| Manual Details | |
| Coverage Areas | |
| Topic Coverage: | Full service, repair, and diagnostic instructions for the 2005 BMW M3 (E46). |
| Page Count | |
| Estimated Pages: | Over 1500 pages (typical for comprehensive workshop manuals) |
| Manual Type | |
| Type: | Service and Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | Digital (PDF) |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine (S54), Transmission (SMG/Manual), Differential, Driveshafts, Axles. |
| Chassis: | Suspension (Front/Rear), Steering, Brakes (ABS/DSC), Wheels, Tires. |
| Electrical: | ECU, Wiring Diagrams, Lighting, Instruments, Audio, Climate Control, Power Accessories, Immobilizer. |
| Body And Interior: | Body Panels, Doors, Seats, HVAC System, Trim, Safety Restraints (Airbags). |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, fluid checks and changes, spark plug replacement, inspections. |
| Repair: | Engine rebuilds, transmission overhaul, suspension component replacement, brake caliper service, electrical component troubleshooting and replacement. |
| Diagnostics: | Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), specific component testing procedures. |
| Technical Depth | |
| Depth: | Comprehensive: Covers routine maintenance, detailed component disassembly/reassembly, advanced diagnostic procedures, torque specifications, and system schematics. |
| Manual Specifications | |
| File Format | |
| File Type: | Searchable PDF |
| Print Quality | |
| Quality: | High-resolution scans suitable for printing individual pages or entire sections. |
| Binding Type | |
| Binding: | N/A (Digital Format) |
| Paper Type | |
| Paper Quality: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Naturally Aspirated Inline-6 (I6) |
| Displacement: | 3.2 Liters (3246 cc) |
| Valvetrain: | DOHC, 24 Valves (Double VANOS, M Power Coated Camshafts) |
| Bore X Stroke: | 87.0 mm x 91.0 mm |
| Performance | |
| Horsepower: | 333 hp @ 7900 rpm |
| Torque: | 262 lb-ft (355 Nm) @ 4900 rpm |
| Redline: | 8000 rpm |
| Fuel System | |
| Fuel Delivery: | Multi-point Fuel Injection (Bosch Motronic ME7.2) |
| Fuel Type: | Premium Unleaded (91+ Octane) |
| Lubrication | |
| Oil Capacity: | 6.5 Liters (6.9 US Quarts) |
| Cooling System | |
| Coolant Capacity: | 8.0 Liters (8.5 US Quarts) |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed Manual Transmission (Getrag 420G) |
| Optional | |
| Transmission Type: | 6-speed Sequential M Gearbox (SMG II) |
| Features | |
| Clutch Type: | Hydraulic, Single Plate Dry Clutch |
| Gear Ratios Manual: | 1st: 4.23, 2nd: 2.50, 3rd: 1.67, 4th: 1.24, 5th: 1.00, 6th: 0.83 |
| Differential: | Limited Slip Differential (M Variable Lock) |
| Maintenance | |
| Manual Transmission Fluid Type: | BMW MTF LT-2 (or equivalent) |
| Smg Transmission Fluid Type: | Pentosin CHF 11S |
| Dimensions | |
| Exterior | |
| Wheelbase: | 2761 mm (108.7 in) |
| Length: | 4488 mm (176.7 in) |
| Width: | 1781 mm (70.1 in) |
| Height: | 1367 mm (53.8 in) |
| Weights | |
| Curb Weight Manual: | 1570 kg (3461 lbs) |
| Curb Weight Smg: | 1580 kg (3483 lbs) |
| Gross Vehicle Weight Rating: | 1970 kg (4343 lbs) |
| Wheels And Tires | |
| Wheelbase: | 18-inch M Double Spoke Alloy Wheels |
| Front Tire Size: | 225/40 R18 |
| Rear Tire Size: | 255/35 R18 |
| Bolt Pattern: | 5x120 |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact: | 4/5 Stars (Driver/Passenger) |
| IIHS Front Impact: | Good |
| Active Features | |
| ABS: | Standard (ABS with Brake Assist) |
| Traction Control: | Standard (DSC - Dynamic Stability Control, with MDM - M Dynamic Mode) |
| Passive Features | |
| Airbags: | Frontal airbags for driver and front passenger, side-impact airbags. |
| Seatbelts: | 3-point inertia-reel seat belts with pretensioners. |
| Body Structure: | Reinforced safety cell and energy-absorbing crumple zones. |
| Technology Features | |
| Infotainment | |
| Head Unit: | BMW Professional CD Player with optional navigation system (MKIV). |
| Audio System: | Standard 6-speaker system, optional Harman Kardon premium audio. |
| Driver Assistance | |
| Stability Control: | DSC (Dynamic Stability Control) with MDM (M Dynamic Mode) for a less intrusive electronic intervention. |
| Cruise Control: | Standard cruise control. |
| Connectivity | |
| Auxiliary Input: | Optional auxiliary audio input port. |
| Performance Tech | |
| Throttle System: | Drive-by-wire electronic throttle control system. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Variable Service Interval (CBS) system, typically 7,500-10,000 miles or annually, depending on driving conditions. |
| Spark Plug Replacement: | Approximately 60,000 miles (refer to manual for specific S54 recommendations). |
| Brake Fluid Flush: | Every 2 years (regardless of mileage). |
| Fluid Specifications | |
| Engine Oil Spec: | BMW High Performance SAE 5W-30 Synthetic (e.g., BMW Ultimate Engine Oil or equivalent API SN, ACEA C3). |
| Coolant Spec: | BMW Blue Antifreeze/Coolant (G48), 50/50 mix with distilled water. |
| Brake Fluid Spec: | DOT 4 High Performance Brake Fluid. |
| Known Issues | |
| Rod Bearings: | Prone to wear if oil is neglected or if the engine is consistently driven hard at high RPM without proper warm-up. Inspection and potential replacement are critical maintenance items for high-mileage examples. |
| Oil Vanos Hoses: | VANOS (Variable Valve Timing) system can develop leaks from seals and hoses, affecting performance and fuel economy. Rebuild kits are available. |
| Subframe Mounts: | Rear subframe mounting points can crack due to the high torque and stress. Reinforcement kits are recommended for track use. |
| Vehicle History | |
| Brand Heritage | |
| Bmw Motorsport: | BMW M GmbH is renowned for its high-performance automotive division, established in 1972. |
| Model Evolution | |
| E46 M3 Introduction: | The E46 M3 debuted in 2000 as the successor to the E36 M3, representing a significant leap in performance and technology. |
| Key Innovations E46 M3: | Introduced the S54 engine, M Variable Lock differential, and optional SMG II transmission. |
| Production | |
| Production Years: | 2000-2006 (E46 M3) |
| Manufacturing Location: | Regensburg, Germany |
| Awards & Recognition | |
| Recognitions | |
| Car And Driver నించ: | Car and Driver '10Best' list multiple times during its production run. |
| Motortrend నించ: | Frequently praised by automotive journalists for its driving dynamics and engine performance. |