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BMW M3 2004 All Service Manual Repair

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🏷️ Basic Information Identification Make: BMW Model: M3 Year: 2004 Generation: E46 M3 Codes Chassis Code: E46 Engine Code: S54 👋 Introduction Market Position Segment: High-performance compact executive car (Sports Coupe/Convertible) Competitive Analysis Competitors: Porsche 911 Carrera, Mercedes-Benz C63 AMG, Audi RS4 Key Features Performance Focus: Engineered for track-day capability and spirited driving Driver Engagement: Emphasis on driver feedback, balanced chassis, and powerful naturally aspirated engine 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, service, and maintenance Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (S54), Driveline, Transmission (SMG/Manual), Differentials, Axles Chassis: Suspension (Front/Rear), Steering, Brakes (ABS/DSC), Wheels & Tires Electrical: Engine Control Unit (ECU), Lighting, HVAC Controls, Infotainment, Body Electronics, SRS (Airbag) Body: Body Panels, Doors, Glass, Interior Trim, Convertible Top (if applicable) Procedures Included Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic tool procedures Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Component removal and installation, sub-assembly repairs, adjustments Overhaul: Engine rebuild procedures, transmission overhaul, differential rebuilding Technical Depth Depth: Detailed step-by-step instructions, torque specifications, special tool requirements, wiring diagrams, schematics 📊 Manual Specifications File Format Format Details: Searchable PDF, printable pages, high-resolution diagrams Print Quality Quality: Digital reproduction of original factory documentation Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, Naturally Aspirated Displacement: 3.2 Liters (3246 cc) Engine Code: S54B32 Performance Horsepower: 333 hp @ 7900 rpm Torque: 262 lb-ft (355 Nm) @ 4900 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs) Engine Features Valvetrain: Dual Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (Getrag 420G) Optional Transmission Type: 6-speed SMG II (Sequential Manual Gearbox) with Drivelogic Features Clutch: Hydraulic clutch actuation Drivetrain Drivetrain: Rear-Wheel Drive (RWD) Differential Differential Type: Limited-Slip Differential (LSD) 📐 Dimensions Exterior Coupe Length: 177.5 inches (4508 mm) Coupe Width: 71.5 inches (1816 mm) Coupe Height: 53.1 inches (1349 mm) Convertible Height: 53.7 inches (1364 mm) Wheelbase: 107.4 inches (2729 mm) Weights Curb Weight Coupe: 3415 lbs (1550 kg) Curb Weight Convertible: 3704 lbs (1680 kg) Cargo Trunk Volume Coupe: 11.1 cu ft (314 L) Wheels Tires Wheel Size Front: 18x8.0 inches Wheel Size Rear: 18x9.0 inches Tire Size Front: 225/40 R18 Tire Size Rear: 255/35 R18 Bolt Pattern: 5x120 mm 🛡️ Safety Features Ratings NHTSA Front Impact: Not Rated / Not Tested IIHS Side Impact: Good Active Features Stability Control: Dynamic Stability Control (DSC) Traction Control: M-Dynamic Traction Control (MDTC) Braking: Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD) Passive Features Airbags: Front airbags, Side airbags, Optional Head airbags Seatbelts: 3-point inertia-reel seatbelts with pretensioners Rollover Protection: Pop-up roll bars (Convertible) 💡 Technology Features Infotainment Navigation: Optional BMW Professional Navigation System Audio: Harmon Kardon audio system (optional) Driver Assistance Parking Sensors: Optional Park Distance Control (PDC) Connectivity Bluetooth: Optional Bluetooth phone integration Comfort Features Climate Control: Automatic Climate Control 🔧 Maintenance Service Intervals Oil Change: BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or as indicated by vehicle. Spark Plugs: Approx. 60,000 miles Coolant Flush: Every 2-3 years or 30,000-50,000 miles Brake Fluid Flush: Every 2 years Fluid Specifications Engine Oil Type: SAE 10W-60 Synthetic (BMW High Performance Engine Oil HT) Engine Oil Capacity: 8.0 Liters (8.5 US Quarts) with filter Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) Transmission Fluid Manual: SAE 75W-90 Synthetic Gear Oil Transmission Fluid Smg: ATF Dexron III or equivalent (specific to hydraulic system) Differential Fluid: SAE 75W-140 Synthetic Gear Oil (LS) Known Issues Rod Bearings: Premature wear on connecting rod bearings is a common and significant concern, especially on earlier models. Recommended replacement with upgraded bearings. Throttle Actuators: Failure of the electronic throttle actuators can lead to limp mode or engine performance issues. Subframe Mounts: Cracking or separation of rear subframe mounting points due to stress. Vanos Seals: Degradation of VANOS seals can cause rough idle and performance loss. 📚 Vehicle History Brand Heritage Bmw Motorsport: BMW M GmbH division legacy of motorsport success Model Evolution E46 Generation: Fourth generation of the BMW 3 Series, with the M3 being the high-performance variant. S54 Engine Heritage: Evolution of the S38 engine used in the E36 M3, with a focus on higher revving and power. Production Production Years: 2000-2006 (E46 M3) Manufacturing Location: Regensburg, Germany 🏆 Awards & Recognition Recognitions Car And Driver Best: Car and Driver's 10Best list multiple times. Motor Trend Comparison: Consistently ranked highly in performance car comparisons of its era.
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Mots clés: 2004 BMW Car Cars M3 Misc
BMW M3 2004 All Service Manual Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Year:
2004
Generation:
E46 M3
Codes
Chassis Code:
E46
Engine Code:
S54
👋 Introduction
Market Position
Segment:
High-performance compact executive car (Sports Coupe/Convertible)
Competitive Analysis
Competitors:
Porsche 911 Carrera, Mercedes-Benz C63 AMG, Audi RS4
Key Features
Performance Focus:
Engineered for track-day capability and spirited driving
Driver Engagement:
Emphasis on driver feedback, balanced chassis, and powerful naturally aspirated engine
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair, service, and maintenance
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (S54), Driveline, Transmission (SMG/Manual), Differentials, Axles
Chassis:
Suspension (Front/Rear), Steering, Brakes (ABS/DSC), Wheels & Tires
Electrical:
Engine Control Unit (ECU), Lighting, HVAC Controls, Infotainment, Body Electronics, SRS (Airbag)
Body:
Body Panels, Doors, Glass, Interior Trim, Convertible Top (if applicable)
Procedures Included
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic tool procedures
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Component removal and installation, sub-assembly repairs, adjustments
Overhaul:
Engine rebuild procedures, transmission overhaul, differential rebuilding
Technical Depth
Depth:
Detailed step-by-step instructions, torque specifications, special tool requirements, wiring diagrams, schematics
📊 Manual Specifications
File Format
Format Details:
Searchable PDF, printable pages, high-resolution diagrams
Print Quality
Quality:
Digital reproduction of original factory documentation
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Displacement:
3.2 Liters (3246 cc)
Engine Code:
S54B32
Performance
Horsepower:
333 hp @ 7900 rpm
Torque:
262 lb-ft (355 Nm) @ 4900 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Individual Throttle Bodies (ITBs)
Engine Features
Valvetrain:
Dual Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (Getrag 420G)
Optional
Transmission Type:
6-speed SMG II (Sequential Manual Gearbox) with Drivelogic
Features
Clutch:
Hydraulic clutch actuation
Drivetrain
Drivetrain:
Rear-Wheel Drive (RWD)
Differential
Differential Type:
Limited-Slip Differential (LSD)
📐 Dimensions
Exterior
Coupe Length:
177.5 inches (4508 mm)
Coupe Width:
71.5 inches (1816 mm)
Coupe Height:
53.1 inches (1349 mm)
Convertible Height:
53.7 inches (1364 mm)
Wheelbase:
107.4 inches (2729 mm)
Weights
Curb Weight Coupe:
3415 lbs (1550 kg)
Curb Weight Convertible:
3704 lbs (1680 kg)
Cargo
Trunk Volume Coupe:
11.1 cu ft (314 L)
Wheels Tires
Wheel Size Front:
18x8.0 inches
Wheel Size Rear:
18x9.0 inches
Tire Size Front:
225/40 R18
Tire Size Rear:
255/35 R18
Bolt Pattern:
5x120 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not Rated / Not Tested
IIHS Side Impact:
Good
Active Features
Stability Control:
Dynamic Stability Control (DSC)
Traction Control:
M-Dynamic Traction Control (MDTC)
Braking:
Anti-lock Braking System (ABS), Electronic Brake Force Distribution (EBD)
Passive Features
Airbags:
Front airbags, Side airbags, Optional Head airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
Rollover Protection:
Pop-up roll bars (Convertible)
💡 Technology Features
Infotainment
Navigation:
Optional BMW Professional Navigation System
Audio:
Harmon Kardon audio system (optional)
Driver Assistance
Parking Sensors:
Optional Park Distance Control (PDC)
Connectivity
Bluetooth:
Optional Bluetooth phone integration
Comfort Features
Climate Control:
Automatic Climate Control
🔧 Maintenance
Service Intervals
Oil Change:
BMW Condition Based Service (CBS) system, typically 10,000-15,000 miles or as indicated by vehicle.
Spark Plugs:
Approx. 60,000 miles
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Type:
SAE 10W-60 Synthetic (BMW High Performance Engine Oil HT)
Engine Oil Capacity:
8.0 Liters (8.5 US Quarts) with filter
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Transmission Fluid Manual:
SAE 75W-90 Synthetic Gear Oil
Transmission Fluid Smg:
ATF Dexron III or equivalent (specific to hydraulic system)
Differential Fluid:
SAE 75W-140 Synthetic Gear Oil (LS)
Known Issues
Rod Bearings:
Premature wear on connecting rod bearings is a common and significant concern, especially on earlier models. Recommended replacement with upgraded bearings.
Throttle Actuators:
Failure of the electronic throttle actuators can lead to limp mode or engine performance issues.
Subframe Mounts:
Cracking or separation of rear subframe mounting points due to stress.
Vanos Seals:
Degradation of VANOS seals can cause rough idle and performance loss.
📚 Vehicle History
Brand Heritage
Bmw Motorsport:
BMW M GmbH division legacy of motorsport success
Model Evolution
E46 Generation:
Fourth generation of the BMW 3 Series, with the M3 being the high-performance variant.
S54 Engine Heritage:
Evolution of the S38 engine used in the E36 M3, with a focus on higher revving and power.
Production
Production Years:
2000-2006 (E46 M3)
Manufacturing Location:
Regensburg, Germany
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver's 10Best list multiple times.
Motor Trend Comparison:
Consistently ranked highly in performance car comparisons of its era.
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