BMW M6 633CS 635C Maintenance Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: M6 / 633CSi / 635CSi Chassis Code: E24 Body Style: Coupe Generation Generation Code: E24 Production Years Covered: 1976-1989 (Manual primarily covers later E24 M6, 633CSi, 635CSi variants) Codes Engine Codes Covered: M88/3, S38B35 (M6), M30B32 (633CSi), M30B34 (635CSi) 👋 Introduction Market Position Market Segment: Luxury Grand Tourer (GT), performance coupe Competitive Analysis Key Competitors Era: Porsche 928, Mercedes-Benz SEC coupes, Jaguar XJ-S Key Features Vehicle Highlights: Iconic 'shark nose' styling, powerful straight-six engines, sophisticated suspension, driver-focused interior, performance heritage Manual Value Proposition Manual Benefit: Essential resource for maintaining and repairing the complex systems of these classic BMWs, enabling owners to preserve their value and performance. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive manuals of this era) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Compatibility Software Compatibility: Windows 95, 98, 2000, NT, XP, Vista, Windows 7 and later versions 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (M88/3, S38B35, M30), cylinder head, valvetrain, lubrication, cooling, fuel injection (Bosch L-Jetronic/Motronic), ignition, exhaust Drivetrain Systems: Manual transmission (Getrag 265), automatic transmission (ZF 4HP22), clutch, driveshafts, differential Chassis Systems: Suspension (front strut, rear semi-trailing arm), steering, brakes (front discs, rear discs, ABS), wheels, tires Electrical Systems: Wiring diagrams, ignition system, charging system, starter motor, lighting, instrumentation, HVAC controls, power windows, central locking, airbag system Body Systems: Body construction, panels, doors, hood, trunk, glass, trim, bumpers Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, belt inspections Repair Procedures: Engine rebuilds, cylinder head removal/installation, valve adjustment, timing chain replacement, fuel injector service, radiator/cooling system repair, transmission overhaul, clutch replacement, brake caliper rebuild, suspension component replacement, electrical component diagnosis and repair Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, electrical fault tracing using wiring diagrams, engine performance checks Technical Depth Technical Depth: Extremely detailed, suitable for professional technicians and experienced DIY mechanics. Covers component disassembly, assembly, specifications, tolerances, and torque values. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: Printable on standard office printers. High-resolution scans for clear diagrams and text. Binding Type Binding Type For Print: Digital download (PDF) - no physical binding. Recommend printing and binding chapters as needed. Paper Type Paper Type For Print: Digital download (PDF) - no physical paper type. Searchability Text Searchability: Searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine M6 Engine Type: Naturally Aspirated Inline-6 (S38B35 for US M6, M88/3 for Euro M6) 635Csi Engine Type: Naturally Aspirated Inline-6 (M30B34) 633Csi Engine Type: Naturally Aspirated Inline-6 (M30B32) Performance M6 Horsepower Est: 256 hp (Euro M88/3) / 265 hp (US S38B35) M6 Torque Est: 243 lb-ft (Euro M88/3) / 243 lb-ft (US S38B35) 635Csi Horsepower Est: 218 hp (M30B34) 635Csi Torque Est: 224 lb-ft (M30B34) 633Csi Horsepower Est: 197 hp (M30B32) 633Csi Torque Est: 204 lb-ft (M30B32) Fuel System Fuel Injection System: Bosch L-Jetronic (early 633CSi), Bosch Motronic (later models including 635CSi, M6) Technical Details Bore Stroke M30: 84 mm x 90 mm (M30B34) Bore Stroke S38: 93.4 mm x 86 mm (S38B35) Compression Ratio M30B34: 9.3:1 Compression Ratio S38B35: 10.5:1 🔧 Transmission Standard Standard Transmission Type: 5-speed manual (Getrag 265) Optional Optional Transmission Type: 3-speed automatic (ZF 4HP22, later 4-speed automatic) Features Transmission Features: Close-ratio gearboxes (manual), torque converter lock-up (automatic) Fluid Specifications Manual Transmission Fluid: GL-4 gear oil (e.g., 75W-90 or 80W-90) Automatic Transmission Fluid: Dexron III / Mercon (ZF 4HP22) 📐 Dimensions Exterior Wheelbase Est: 2775 mm (109.3 in) Length Est: 4800 mm (189.0 in) Width Est: 1725 mm (67.9 in) Height Est: 1380 mm (54.3 in) Weights Curb Weight Est: 1600-1750 kg (3527-3858 lbs), varies by model and equipment Gross Vehicle Weight Rating Est: 2070 kg (4564 lbs) for 635CSi Wheels Tires Wheel Bolt Pattern: 5x120 mm Standard Tire Size 635Csi: 205/70VR14 or 220/55VR390 Standard Tire Size M6: 225/50VR16 (front), 245/45VR16 (rear) 🛡️ Safety Features Ratings Crash Test Data Availability: Limited official crash test data available for this era of vehicle, as testing standards were less rigorous. Active Features Active Safety Features: Optional Anti-lock Braking System (ABS), limited-slip differential (on some models) Passive Features Passive Safety Features: Reinforced chassis, collapsible steering column, front and rear crumple zones, optional airbags (late models) 💡 Technology Features Infotainment Infotainment Systems: Basic analog instrumentation, optional premium sound systems (e.g., Blaupunkt), cassette players. Driver Assistance Driver Assistance Features: Limited by modern standards; primarily focused on ABS (optional) and the handling dynamics of the chassis. Connectivity Connectivity Features: None by modern definition. Primarily mechanical and analog systems. 🔧 Maintenance Service Intervals Oil Change Interval Est: Every 7,500-10,000 miles or 12 months (depending on oil type and driving conditions) Spark Plug...
Extremely detailed, suitable for professional technicians and experienced DIY mechanics. Covers component disassembly, assembly, specifications, tolerances, and torque values.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Recommendation:
Printable on standard office printers. High-resolution scans for clear diagrams and text.
Binding Type
Binding Type For Print:
Digital download (PDF) - no physical binding. Recommend printing and binding chapters as needed.
Paper Type
Paper Type For Print:
Digital download (PDF) - no physical paper type.
Searchability
Text Searchability:
Searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
M6 Engine Type:
Naturally Aspirated Inline-6 (S38B35 for US M6, M88/3 for Euro M6)
Some specialized parts may be scarce or expensive due to the age of the vehicles. The manual is crucial for identifying correct part numbers.
📚 Vehicle History
Brand Heritage
Brand History Context:
BMW's reputation for engineering excellence, sporty driving dynamics, and luxury vehicles.
Model Evolution
E24 Development:
E24 was the first generation of BMW's 6 Series, designed by Paul Bracq. It succeeded the E9 coupes. Known for its sleek, aerodynamic lines.
M6 Introduction:
The M635CSi (Euro) and M6 (US) variants were introduced to offer significantly enhanced performance, featuring the potent M88/M88/3 or S38 engines derived from motorsport.
Production
Production Period:
1976-1989
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The E24 chassis was highly regarded for its styling and driving experience, often praised by automotive journalists of its era as a premier grand tourer.
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