BMW R1150GS R 1150 GS 2004 Factory Service Repair Manual
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🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150GS
Year:
2004
👋 Introduction
Market Position
Target Audience:
BMW R1150GS owners, DIY mechanics, professional technicians
Value Proposition:
Saves $50-$60 per hour in shop labor costs; empowers owners to perform servicing themselves.
Competitive Analysis
Differentiation:
Actual genuine factory manual, not a third-party reproduction; comprehensive coverage.
Key Features
Completeness:
Complete official full factory service repair manual.
Accessibility:
Easy to use for individuals not skilled with computers; print any page or the entire manual.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Source:
Genuine Factory Manuals (Not 3rd Party)
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but implies a comprehensive document)
📖 Manual Coverage
Systems Covered
General Information:
Included
Fuel System:
Included
Cooling System:
Included
Engine Top End:
Included
Clutch:
Included
Engine Lubrication System:
Included
Engine Removal Installation:
Included
Crankshaft Transmission:
Included
Wheels Tires:
Included
Final Drive:
Included
Brakes:
Included
Suspension:
Included
Steering:
Included
Frame:
Included
Electrical System:
Included
Appendix:
Included
Procedures Included
Maintenance:
Comprehensive (scheduled, preventative)
Troubleshooting:
Advanced diagnostic guide for fault symptoms
Repair:
Step-by-step procedures for all components
Rebuilding:
Complete rebuild procedures for engine and transmission
Tuning:
Included
Common Fixes:
Guidance on common issues and owner empowerment to communicate effectively with mechanics.
Mechanic Evaluation:
Advice on selecting and communicating with mechanics.
Preventative Maintenance:
Tips and procedures to prevent small problems from escalating.
Technical Depth
Diagnostic Techniques:
Includes 'secret techniques used by top mechanics'
Wiring Diagrams:
Detailed tracing and verification guidance
Engine Management Systems:
Understanding and analysis of different systems
Illustrations:
Hundreds of pages with detailed illustrations, drawings, and photos
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, warnings
Parts Identification:
Enlarged inset views for detailed examination
📊 Manual Specifications
File Format
File Format:
PDF
Printability:
Printable without restriction (entire manual or specific pages)
Searchability:
Search function enabled for easy information retrieval
Compatibility:
Compatible with all PC based Windows operating systems and Mac
Storage:
Can be saved to hard drive or burned to CD-ROM
Reader Requirement:
Adobe PDF Reader
Print Quality
Resolution:
High resolution
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/oil-cooled, four-stroke flat-twin engine
Displacement:
1130 cc
Performance
Horsepower:
Approximately 85 hp @ 6,750 rpm (typical for R1150GS models)
Torque:
Approximately 71 lb-ft @ 5,250 rpm (typical for R1150GS models)
Fuel System
Fuel Delivery:
Electronic fuel injection (EFI)
Ignition System:
Digital ignition (BMW Voll-Zünd-System)
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Features
Clutch:
Single dry plate clutch
📐 Dimensions
Weights
Dry Weight:
Approximately 236 kg (520 lbs) for R1150GS
Wet Weight:
Approximately 256 kg (564 lbs) for R1150GS (with fluids)
🛡️ Safety Features
Active Features
Braking System:
Integral ABS II (Anti-lock Braking System), typically with two-channel operation.
Disc Brakes:
Dual 305 mm discs with four-piston calipers (front), Single 276 mm disc with two-piston caliper (rear).
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital odometer, clock, gear indicator, and diagnostic indicators.
Driver Assistance
ABS:
Integral ABS II provides advanced braking assistance.
Connectivity
Diagnostic Port:
On-board diagnostics capabilities for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, whichever comes first (refer to manual for exact BMW specifications).
Valve Adjustment Interval:
Typically every 20,000 km (refer to manual for exact BMW specifications).
Fluid Specifications
Engine Oil Type:
BMW recommends specific multi-grade oils like SAE 15W-50 or 20W-50 (refer to manual for precise BMW PN and API classification).
Brake Fluid Type:
DOT 4 brake fluid (refer to manual for BMW specific recommendation).
Transmission Oil Type:
BMW Gear oil (refer to manual for specific BMW PN).
Known Issues
Hall Effect Sensor:
Potential for failure leading to starting issues or engine stalling.
Clutch Slave Cylinder:
Can develop leaks or operational issues.
Paralever Drive Shaft:
Requires regular inspection and lubrication of spline and universal joint.
📚 Vehicle History
Brand Heritage
Bmw Motorcycles:
BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly in the adventure touring segment.
Model Evolution
R Series Gs:
The R1150GS is part of the iconic 'GS' lineage, which began with the R80G/S, defining the adventure motorcycle category.
R1150Gs Development:
An evolution of the R1100GS, featuring an enlarged engine capacity, improved torque, and updated chassis and electronics.