BMW R1150GS R 1150 GS Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: R 1150 GS Model Nickname: GS (Geländestraße/Adventure) Product Type: Workshop Service Repair Manual Codes Engine Code Prefix: 1150 Chassis Code Series: R21 👋 Introduction Market Position Market Segment: Adventure Touring Motorcycle Competitive Analysis Key Competitors: Honda Africa Twin, Triumph Tiger, Yamaha Super Tenere, KTM Adventure series (during its era) Key Features Iconic Design: Distinctive beak fairing, comfortable ergonomics, robust build for long-distance travel and off-road capability. Versatility: Renowned for its ability to handle diverse terrains and conditions, from commuting to long-haul touring and light off-road exploration. Target Audience Intended User: Motorcyclists seeking a reliable, capable, and comfortable machine for adventure touring, commuting, and exploring. 📋 Manual Details Coverage Areas Vehicle Years Covered: Likely covers models from its introduction to its discontinuation (typically 2000-2005, but specific to manual content) Page Count Estimated Page Count: Over 500 pages (based on typical comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (as indicated by product description) Format Format: Downloadable Digital Format (PDF implied by description) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cylinder head, valvetrain, lubrication, cooling, fuel injection (Bosch Motronic), exhaust, engine overhaul Transmission Systems: Clutch (single dry plate or optional twin-plate), gearbox (5-speed), final drive (Paralever shaft drive), gearbox overhaul, maintenance Electrical Systems: Wiring diagrams, battery, alternator, starter motor, ignition system, lighting, instrumentation, ABS (optional), diagnostics Chassis Systems: Frame, suspension (Telelever front, Paralever rear), steering, wheels, tires, brakes (disc brakes with ABS optional) Bodywork And Fittings: Body panels, seats, fuel tank, fairing, luggage systems, fairing removal and installation Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid service, clutch adjustment, drive shaft lubrication Troubleshooting Guides: Diagnostic procedures for common issues, fault code interpretation, electrical system troubleshooting Repair And Overhaul: Complete engine rebuilds, gearbox disassembly and assembly, suspension component replacement, brake system repair, electrical component replacement Technical Specifications And Data: Torque values, clearances, fluid capacities, electrical specifications, part numbers (often referenced) Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to complete engine and drivetrain overhauls, including detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Diagram Quality: High Quality (as stated in description, vital for clarity of diagrams) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Likely text-searchable PDF for efficient information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke Boxer-twin, air/oil-cooled Displacement: 1130 cc (1130 cubic centimeters) Bore X Stroke: 99 mm x 70.5 mm Compression Ratio: 9.0:1 Performance Horsepower: 90 hp @ 7250 rpm (approximately) Torque: 98 Nm @ 5500 rpm (approximately) Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded gasoline, minimum 91 octane (RON) Engine Management Ignition System: Digital electronic ignition (CDI) Lubrication Oil Type: SAE 20W-50 or 10W-40 API SG/SH/SJ (refer to manual for specific BMW recommendations) Cooling Cooling System: Air and oil cooling 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Optional Clutch Type: Single dry plate clutch (standard); some models may have had optional twin-plate Features Final Drive: Shaft drive with BMW's Paralever system Fluid Specifications Gearbox Oil: SAE 75W-90 API GL-5 (refer to manual for specific BMW recommendation) Final Drive Oil: SAE 75W-90 API GL-5 (refer to manual for specific BMW recommendation) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 910 mm (35.8 in) at handlebars Height: Approx. 1,410 mm (55.5 in) at seat height Wheelbase: Approx. 1,487 mm (58.5 in) Weights Dry Weight: Approx. 220 kg (485 lbs) Wet Weight: Approx. 245 kg (540 lbs) (with fluids) Gross Vehicle Weight Rating: Approx. 445 kg (981 lbs) Fuel Capacity Fuel Tank Capacity: 25 liters (6.6 US gallons), including a 4-liter reserve 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently than cars; focus is on engineering and rider aids) Active Features ABS: Optional BMW Integral ABS (Anti-lock Braking System), which could be disengaged. Braking System Front: Dual 305 mm discs with 4-piston calipers Braking System Rear: Single 276 mm disc with 2-piston caliper Passive Features Lighting: Halogen headlight, LED taillight, standard turn signals Crash Protection: Optional engine guards (crash bars) and prominent fairing designed to protect components in minor falls. 💡 Technology Features Infotainment Instrumentation: Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, gear indicator (on some models), warning lights. Driver Assistance ABS System: Integral ABS (optional), providing combined braking functionality and anti-lock protection. Connectivity Diagnostic Interface: OBD-II or BMW's proprietary diagnostic connector for electronic fault diagnosis. Lighting Technology Headlight Type: Halogen, H4 bulb 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact mileage) Valve Clearance Check: Every 20,000 km (12,000 miles) (typically)...
Comprehensive, covering from basic maintenance to complete engine and drivetrain overhauls, including detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Diagram Quality:
High Quality (as stated in description, vital for clarity of diagrams)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Likely text-searchable PDF for efficient information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke Boxer-twin, air/oil-cooled
Displacement:
1130 cc (1130 cubic centimeters)
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
90 hp @ 7250 rpm (approximately)
Torque:
98 Nm @ 5500 rpm (approximately)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON)
Engine Management
Ignition System:
Digital electronic ignition (CDI)
Lubrication
Oil Type:
SAE 20W-50 or 10W-40 API SG/SH/SJ (refer to manual for specific BMW recommendations)
Cooling
Cooling System:
Air and oil cooling
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Clutch Type:
Single dry plate clutch (standard); some models may have had optional twin-plate
Features
Final Drive:
Shaft drive with BMW's Paralever system
Fluid Specifications
Gearbox Oil:
SAE 75W-90 API GL-5 (refer to manual for specific BMW recommendation)
Final Drive Oil:
SAE 75W-90 API GL-5 (refer to manual for specific BMW recommendation)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 910 mm (35.8 in) at handlebars
Height:
Approx. 1,410 mm (55.5 in) at seat height
Wheelbase:
Approx. 1,487 mm (58.5 in)
Weights
Dry Weight:
Approx. 220 kg (485 lbs)
Wet Weight:
Approx. 245 kg (540 lbs) (with fluids)
Gross Vehicle Weight Rating:
Approx. 445 kg (981 lbs)
Fuel Capacity
Fuel Tank Capacity:
25 liters (6.6 US gallons), including a 4-liter reserve
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently than cars; focus is on engineering and rider aids)
Active Features
ABS:
Optional BMW Integral ABS (Anti-lock Braking System), which could be disengaged.
Braking System Front:
Dual 305 mm discs with 4-piston calipers
Braking System Rear:
Single 276 mm disc with 2-piston caliper
Passive Features
Lighting:
Halogen headlight, LED taillight, standard turn signals
Crash Protection:
Optional engine guards (crash bars) and prominent fairing designed to protect components in minor falls.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer and speedometer, LCD display for odometer, trip meter, clock, gear indicator (on some models), warning lights.
Driver Assistance
ABS System:
Integral ABS (optional), providing combined braking functionality and anti-lock protection.
Connectivity
Diagnostic Interface:
OBD-II or BMW's proprietary diagnostic connector for electronic fault diagnosis.
Lighting Technology
Headlight Type:
Halogen, H4 bulb
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first (refer to manual for exact mileage)
Valve Clearance Check:
Every 20,000 km (12,000 miles) (typically)
Spark Plug Replacement:
Every 20,000 km (12,000 miles) (typically)
Fluid Specifications
Brake Fluid:
DOT 4 (refer to manual for specific BMW recommendations)
Coolant:
BMW Coolant (or equivalent ethylene glycol-based antifreeze with corrosion inhibitors) - not applicable for air/oil cooled engine, but manual would cover any oil cooler fluid if applicable.
Known Issues
Common Wear Items:
Clutch plates, clutch slave cylinder seals, alternator brushes, fuel pump, ABS modulator (if fitted), output shaft seal on final drive.
Common Faults:
Intermittent electrical gremlins (often related to wiring harness connectors), fuel pump failures, ABS sensor issues.
Remedies
Maintenance Tips:
Regularly check and lubricate the swingarm pivot and Paralever joint, keep electrical connectors clean and protected, ensure proper battery maintenance.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing reliable and innovative motorcycles, particularly known for their Boxer engine and shaft drive.
Model Evolution
Predecessor:
R 1100 GS
Successor:
R 1200 GS
Key Advancements:
Increased engine displacement, improved torque, updated fuel injection, enhanced suspension and chassis for better handling and comfort.
Production
Production Years:
2000-2005
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Widely praised in motorcycle media for its robustness, versatility, and long-distance comfort. Often cited as a benchmark in the adventure touring segment.
Ratings
Reliability Reputation:
Generally considered very reliable, especially if well-maintained. Known for its durable Boxer engine.
Certifications
Emissions Standards:
Conforms to relevant emissions standards for its production era (e.g., Euro 2).
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