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BMW R850 R850C 2003 Service Repair Workshop Manual

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Basic Information Identification Make: BMW Model: R850R / R850C Year: 2003 Introduction Market Position Model Niche: The BMW R850R and R850C were positioned as accessible, comfortable, and reliable touring motorcycles...
Taper: Cars
Distributeur:
UGS: 434187
Mots clés: BMW Misc
BMW R850 R850C 2003 Service Repair Workshop Manual
Basic Information
Identification
Make: BMW
Model: R850R / R850C
Year: 2003
Introduction
Market Position
Model Niche: The BMW R850R and R850C were positioned as accessible, comfortable, and reliable touring motorcycles within BMW's boxer-twin lineup, offering a slightly less powerful but more economical alternative to the larger R1100/R1150 models.
Competitive Analysis
Competitors: Competed against other European and Japanese motorcycles in the middleweight to large-displacement touring and roadster segments, such as Moto Guzzi California, Kawasaki Vulcan, and Honda ST series (though the R850C had a cruiser-like style).
Key Features
Unique Selling Points: BMW's signature boxer-twin engine for its low center of gravity and smooth power delivery, Telelever front suspension for superior ride comfort and stability, Paralever rear swingarm for reduced shaft drive reaction, ABS II (optional) for enhanced safety, robust build quality.
Manual Details
Coverage Areas
Primary Coverage: Service, Repair, Workshop
Page Count
Estimated Page Count: Approx. 500-700 (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type: Workshop Manual / Service Manual / Repair Manual
Language
Language: English
Format
Format: Digital (likely PDF, potentially scannable images)
Manual Coverage
Systems Covered
Engine: Complete disassembly, assembly, troubleshooting, and repair of the R850 boxer engine (including cylinder heads, valves, pistons, crankshaft, lubrication system).
Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel tank, fuel lines.
Ignition System: Ignition coils, spark plugs, ECU control, wiring.
Transmission: Six-speed gearbox, clutch operation, gearbox disassembly and assembly, final drive, driveshaft maintenance.
Brakes: Front and rear brake systems, ABS II (if equipped), brake fluid replacement, caliper service, master cylinder, brake lines.
Suspension: Front Telelever suspension, Paralever rear suspension, shock absorber service, fork seal replacement, swingarm maintenance.
Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), starter motor, lighting, instruments, fuses, relays, ECU diagnostics.
Bodywork And Frame: Frame inspection, body panel removal and installation, fairings, seat, fuel tank, fenders.
Cooling System: Oil cooling system (air-cooled with oil cooler), oil filter replacement, oil change intervals.
Exhaust System: Exhaust manifold, catalytic converter (if fitted), mufflers, lambda sensors.
Procedures Included
Maintenance: Routine maintenance, oil changes, filter replacements, spark plug service, brake bleeding, clutch adjustment, valve clearance checks.
Troubleshooting: Diagnostic procedures for common issues, electrical faults, engine performance problems, starting difficulties.
Repair: Step-by-step repair instructions for all major components and systems, including engine rebuilds, gearbox overhauls, suspension component replacement.
Diagnosis: Fault code reading (if applicable via OBD-II or proprietary BMW diagnostics), circuit testing, component testing.
Technical Depth
Depth: Comprehensive: Covers basic maintenance to full engine and transmission overhauls. Includes detailed torque specifications, clearances, and diagnostic procedures.
Manual Specifications
File Format
Digital Format: Likely PDF, optimized for viewing and printing. May contain searchable text for easy navigation.
Print Quality
Image Quality: High-resolution scans or original digital artwork ensuring clarity of diagrams and images.
Binding Type
Physical Binding Type: N/A (for digital format) - If printed, likely spiral-bound or comb-bound for lay-flat use.
Paper Type
Physical Paper Type: N/A (for digital format) - If printed, typically durable, matte paper suitable for workshop environments.
Engine Specifications
Primary Engine
Engine Type: Air-cooled, four-stroke, horizontally opposed twin-cylinder (boxer)
Displacement: 848 cc (850cc designation)
Bore X Stroke: 90.0 mm x 66.0 mm
Compression Ratio: 9.7:1 (typical)
Performance
Horsepower: Approx. 70-75 HP @ 7000 rpm
Torque: Approx. 77 Nm (57 lb-ft) @ 5000 rpm
Fuel System
Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) with sequential injection.
Fuel Type: Unleaded gasoline (95 octane recommended)
Lubrication
Oil Capacity: Approx. 3.0 liters (with filter change)
Oil Type Specification: API SG or higher, SAE 15W-50 or SAE 10W-40 motorcycle specific oil. (Refer to manual for exact BMW recommendations).
Transmission
Standard
Transmission Type: 6-speed manual gearbox
Clutch Type: Single dry plate, hydraulically operated diaphragm spring clutch.
Features
Drive Type: Shaft drive to rear wheel.
Final Drive Ratio: Typically 1:3.0 (32/11 teeth) for R850R, may vary slightly for R850C.
Transmission Fluid
Gearbox Oil Specification: SAE 75W-90 GL-5 gear oil (refer to manual for exact BMW recommendations).
Dimensions
Exterior
Length: Approx. 2230 mm (R850R)
Width: Approx. 850 mm (handlebar width)
Height: Approx. 1350 mm (seat height)
Weights
Dry Weight: Approx. 215 kg (R850R)
Gross Vehicle Weight: Approx. 440 kg (R850R)
Fuel Capacity
Fuel Tank Capacity: 20.0 liters (including ~3.0 liter reserve)
Wheelbase
Wheelbase: Approx. 1430 mm (R850R)
Safety Features
Ratings
ABS System: BMW ABS II (optional, typically on R850R, possibly available on R850C).
Active Features
Braking System Front: Dual 305 mm discs with 4-piston calipers.
Braking System Rear: Single 276 mm disc with 2-piston caliper.
Passive Features
Lighting: Halogen headlight, LED taillight, standard turn signals.
Technology Features
Infotainment
Audio System: N/A (standard models did not typically include integrated audio systems; aftermarket options were common).
Driver Assistance
ABS Availability: BMW ABS II system was an optional feature, offering significant safety enhancement.
Connectivity
Diagnostic Interface: Older models may use proprietary BMW diagnostic connectors. The manual would detail diagnostic procedures for the Motronic system and ABS.
Maintenance
Service Intervals
Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check: Every 20,000 km (12,000 miles) or as specified by BMW.
Spark Plug Replacement: Refer to manual; typically around 20,000-30,000 km.
Fluid Specifications
Brake Fluid Type: DOT 4 synthetic brake fluid.
Coolant Type: N/A (air-cooled engine with oil cooling).
Final Drive Oil Spec: SAE 75W-90 GL-5 gear oil.
Known Issues
Common Wear Items: Clutch wear, brake pad wear, fork seals (telelever bushings), wheel bearings, aging fuel lines, potential issues with the ABS modulator (if fitted and older).
Electrical Quirks: Occasionally, older models may exhibit minor electrical gremlins due to age and exposure to elements; thorough electrical diagnostics are key.
Vehicle History
Brand Heritage
Bmw Motorrad Legacy: BMW Motorrad has a long history of producing reliable, technically advanced motorcycles, particularly known for its boxer-twin engine platform, which debuted in 1923. This heritage emphasizes durability, engineering excellence, and rider comfort.
Model Evolution
R850 Series Context: The R850 series was introduced as a more accessible displacement within the R-series boxer line, evolving from the R100 and R80 series. It shared many components and design philosophies with the larger R1100/R1150 models but offered a less intimidating power delivery and a slightly lower price point.
Production
Production Period: The R850R was produced from 1995 to 2007. The R850C cruiser variant was introduced later, around 2000-2001, and production likely ran concurrently with the R850R.
Manufacturing Location: Berlin, Germany (BMW Motorrad's primary manufacturing facility).
Awards & Recognition
Recognitions
Model Reputation: The R850 series is generally well-regarded for its comfortable ride, reliable boxer engine, and robust build quality, making it a popular choice for touring and everyday riding.
Certifications
Emissions Standards: Compliant with European emissions standards for its production year. Manual may detail emissions testing procedures.
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