Bombardier Can-Am Outlander & Renegade Service Manual 2008
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🏷️ Basic Information Identification Make: Bombardier (BRP) Model: Can-Am Outlander & Renegade Model Variant: 500, 650, 800 Model Years Covered: 2007, 2008 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Category: Performance Utility ATVs Target User: Enthusiasts, recreational riders, and professional mechanics working on Can-Am Outlander and Renegade models. Competitive Analysis Segment: High-performance, large-displacement ATVs competing with brands like Polaris Sportsman/Scrambler and Arctic Cat. Key Features Manual Advantage: Provides essential technical knowledge for proper maintenance, repair, and optimization, reducing reliance on costly dealer services. Vehicle Attributes: Known for powerful Rotax V-twin engines, advanced suspension systems, and robust build quality. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and maintenance information Specific Models Covered: Outlander 500, Outlander 650, Outlander 800, Renegade 500, Renegade 800 Page Count Estimated Page Count: Varies based on specific sub-models and engine configurations, typically several hundred pages. Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine overhaul, fuel system, ignition system, cooling system, exhaust system Drivetrain: Transmission, final drive, drive shafts, differentials, CVT system Chassis And Suspension: Frame, A-arms, shocks, steering, wheels, tires Brakes: Hydraulic brake system, master cylinders, calipers, rotors, brake lines Electrical System: Battery, charging system, ignition, lighting, starter, ECU, sensors, wiring diagrams Body And Panels: Bodywork, plastics, seat, handlebars, storage compartments Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication, adjustments Troubleshooting: Diagnostic procedures, fault codes, common problems and solutions Repair: Detailed step-by-step repair instructions for all major components Overhaul And Rebuild: Engine, transmission, and differential overhaul procedures Technical Specifications: Torque specifications, clearances, fluid capacities, diagnostic data Technical Depth Depth: Comprehensive, from basic maintenance to full engine and drivetrain rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Likely contains searchable text for easy navigation and keyword lookup. Print Quality Resolution: Assumed to be high-resolution for clear diagrams and text. Binding Type Binding: Not applicable (digital download) Paper Type Paper: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Rotax V-twin, 4-stroke, liquid-cooled Engine Displacement 500: 464.5 cc (approximate) Engine Displacement 650: 649.6 cc (approximate) Engine Displacement 800: 799.9 cc (approximate) Performance Horsepower Outlander 500: Approx. 36 HP (varies by specific model year tuning) Horsepower Outlander 650: Approx. 52 HP (varies by specific model year tuning) Horsepower Outlander 800: Approx. 62 HP (varies by specific model year tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 octane or higher recommended) Engine Management Ignition System: Electronic Ignition (CDI) 🔧 Transmission Standard Type: Continuously Variable Transmission (CVT) with engine braking Gear Selection: High, Low, Neutral, Reverse, Park Features Drive Modes: 2x4, 4x4 selectable, Visco-Lok QE (Quick Engagement) auto-locking front differential Fluid Type Transmission Fluid: Specific BRP approved CVT fluid (refer to manual for exact specification and part number) 📐 Dimensions Exterior Wheelbase Outlander: Approx. 51 inches (130 cm) Wheelbase Renegade: Approx. 50 inches (127 cm) Weights Dry Weight Approx: 550-650 lbs (250-295 kg), varies by model Towing Capacity: 1300 lbs (590 kg) Dimensions Ground Clearance: Approx. 10.5 inches (26.7 cm) 🛡️ Safety Features Ratings Crash Testing: Not applicable for ATVs in the same way as passenger vehicles; focus is on operational safety and stability. Active Features Braking System: Hydraulic disc brakes front and rear, often with parking brake mechanism. Traction Control: Visco-Lok QE auto-locking front differential for enhanced traction. Passive Features Operator Controls: Ergonomic handlebar controls, intuitive throttle and brake levers. Lighting: Dual headlights, taillight, brake light for visibility. 💡 Technology Features Infotainment Display Type: Digital instrument cluster providing speed, RPM, fuel level, gear position, 4x4 mode, engine hours, etc. Driver Assistance ABS: ABS was not a standard or widely available feature on these specific model years. Connectivity Diagnostic Ports: Diagnostic port for connecting to service tools for fault code reading and system analysis. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 3,000 km (1,865 miles) or 6 months, but refer to manual for specific conditions. Air Filter Inspection: Regular inspection, recommended cleaning/replacement based on operating conditions (e.g., dusty environments). Spark Plug Replacement: Refer to manual; typically around 10,000-15,000 km (6,200-9,300 miles) or based on inspection. Fluid Specifications Engine Oil Specification: Typically SAE 5W-50 Synthetic (check manual for exact BRP specification). Engine Oil Capacity: Refer to manual; varies by engine size (e.g., ~2.2 liters for 800cc models). Coolant Type: Ethylene glycol-based antifreeze/coolant (typically a 50/50 mix). Known Issues Common Concerns 07 08: CVT belt wear/failure, potential electrical connection issues, and specific engine component wear if maintenance is neglected. Refer to manual for detailed troubleshooting. Filter Part Numbers Oil Filter Example: BRP part numbers vary; consult manual or BRP dealer for precise fitment (e.g., 420665670 is a common example for some Rotax engines). 📚 Vehicle History Brand Heritage Manufacturer: Bombardier Recreational Products (BRP), a Canadian...
Diagnostic procedures, fault codes, common problems and solutions
Repair:
Detailed step-by-step repair instructions for all major components
Overhaul And Rebuild:
Engine, transmission, and differential overhaul procedures
Technical Specifications:
Torque specifications, clearances, fluid capacities, diagnostic data
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and drivetrain rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
Format Type:
PDF (Portable Document Format)
Searchability:
Likely contains searchable text for easy navigation and keyword lookup.
Print Quality
Resolution:
Assumed to be high-resolution for clear diagrams and text.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotax V-twin, 4-stroke, liquid-cooled
Engine Displacement 500:
464.5 cc (approximate)
Engine Displacement 650:
649.6 cc (approximate)
Engine Displacement 800:
799.9 cc (approximate)
Performance
Horsepower Outlander 500:
Approx. 36 HP (varies by specific model year tuning)
Horsepower Outlander 650:
Approx. 52 HP (varies by specific model year tuning)
Horsepower Outlander 800:
Approx. 62 HP (varies by specific model year tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Engine Management
Ignition System:
Electronic Ignition (CDI)
🔧 Transmission
Standard
Type:
Continuously Variable Transmission (CVT) with engine braking
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Drive Modes:
2x4, 4x4 selectable, Visco-Lok QE (Quick Engagement) auto-locking front differential
Fluid Type
Transmission Fluid:
Specific BRP approved CVT fluid (refer to manual for exact specification and part number)
📐 Dimensions
Exterior
Wheelbase Outlander:
Approx. 51 inches (130 cm)
Wheelbase Renegade:
Approx. 50 inches (127 cm)
Weights
Dry Weight Approx:
550-650 lbs (250-295 kg), varies by model
Towing Capacity:
1300 lbs (590 kg)
Dimensions
Ground Clearance:
Approx. 10.5 inches (26.7 cm)
🛡️ Safety Features
Ratings
Crash Testing:
Not applicable for ATVs in the same way as passenger vehicles; focus is on operational safety and stability.
Active Features
Braking System:
Hydraulic disc brakes front and rear, often with parking brake mechanism.
Traction Control:
Visco-Lok QE auto-locking front differential for enhanced traction.
Passive Features
Operator Controls:
Ergonomic handlebar controls, intuitive throttle and brake levers.
Lighting:
Dual headlights, taillight, brake light for visibility.
💡 Technology Features
Infotainment
Display Type:
Digital instrument cluster providing speed, RPM, fuel level, gear position, 4x4 mode, engine hours, etc.
Driver Assistance
ABS:
ABS was not a standard or widely available feature on these specific model years.
Connectivity
Diagnostic Ports:
Diagnostic port for connecting to service tools for fault code reading and system analysis.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 3,000 km (1,865 miles) or 6 months, but refer to manual for specific conditions.
Air Filter Inspection:
Regular inspection, recommended cleaning/replacement based on operating conditions (e.g., dusty environments).
Spark Plug Replacement:
Refer to manual; typically around 10,000-15,000 km (6,200-9,300 miles) or based on inspection.
Fluid Specifications
Engine Oil Specification:
Typically SAE 5W-50 Synthetic (check manual for exact BRP specification).
Engine Oil Capacity:
Refer to manual; varies by engine size (e.g., ~2.2 liters for 800cc models).
Coolant Type:
Ethylene glycol-based antifreeze/coolant (typically a 50/50 mix).
Known Issues
Common Concerns 07 08:
CVT belt wear/failure, potential electrical connection issues, and specific engine component wear if maintenance is neglected. Refer to manual for detailed troubleshooting.
Filter Part Numbers
Oil Filter Example:
BRP part numbers vary; consult manual or BRP dealer for precise fitment (e.g., 420665670 is a common example for some Rotax engines).
📚 Vehicle History
Brand Heritage
Manufacturer:
Bombardier Recreational Products (BRP), a Canadian company with a strong history in powersports.
Model Evolution
Outlander Lineage:
The Outlander line was established as BRP's premium utility ATV offering, known for its powerful engines and advanced features.
Renegade Lineage:
The Renegade series was introduced to offer a sportier, more performance-oriented ATV experience, often with a focus on agility and power, building on the Outlander platform.
Production
Manufacturing Location:
Primarily manufactured in Canada and Mexico.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Can-Am ATVs from this era were generally well-regarded for their power and performance capabilities within the ATV community.
Ratings
Consumer Reviews:
Positive reviews often cited the powerful Rotax engines and stable handling, though maintenance and component reliability were also points of discussion.
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