🏷️ Basic Information Identification Make: Chevrolet Model: Aveo Year: 2004 Generation Model Generation: First Generation (T200) Codes Platform Code: T200 👋 Introduction Market Position Target Audience: Vehicle owners, DIY mechanics, professional technicians Competitive Analysis Differentiation: Vehicle-specific, technician-level accuracy; not generic information Key Features Content Format: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications Digital Benefit: Easy-to-use PDF, print only what you need, no greasy pages, searchability Information Access: Provides everything needed to maintain, service, diagnose, and repair 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Page Count: Unknown (PDF format, variable based on print needs) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Yes Control System: Yes Mechanical Components: Yes Fuel System Service: Yes (includes specifications) Emission Control Systems: Yes Cooling System: Yes Lubrication System: Yes Ignition System: Yes Starting And Charging System: Yes Automatic Transmission And Clutch: Yes Manual Transmission: Yes Transfer Case And Propeller Shaft: Yes Drive Shaft: Yes Differential And Axle: Yes Suspension System: Yes Tire And Wheel Assembly: Yes Brake Control Systems: Yes Brake System: Yes Parking Brake System: Yes Steering Column: Yes Power Steering System: Yes Air Conditioning System: Yes Supplemental Restraint System Srs: Yes Seat Belt Systems: Yes Engine Immobilizer System: Yes Cruise Control System: Yes Wiper And Washer System: Yes Door Lock System: Yes Meter And Audio Visual Systems: Yes Horn System: Yes Windshield Glass And Mirrors: Yes Instrument Panel: Yes Seat Systems: Yes Engine Hood And Doors: Yes Exterior And Interior Trim: Yes Electrical Systems: Yes Multiplex Communication Bus Can: Yes Procedures Included Repair Procedures: Complete step-by-step instructions for all repairs Diagnostic Procedures: Yes, vehicle-specific diagnostic procedures Technical Depth Depth: Factory high-detail, technician-level repair and maintenance 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac OS Print Quality Printability: All pages printable Image Scaling: Ability to blow up images for enlarged printing Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Requirement: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: GM Family II (SOHC/DOHC) Engine Displacement: 1.5L (Z15) or 1.6L (Z16) Inline-4 Performance Horsepower Range: Approximately 90-105 hp depending on engine and market Torque Range: Approximately 94-107 lb-ft depending on engine and market Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: 4-Speed Automatic Features Transmission Fluid Specification: Refer to manual for specific DEXRON or equivalent fluid type (e.g., DEXRON-III/VI for automatic) 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 5-door Hatchback, 4-door Sedan Wheelbase: Approximately 97.2 inches (2469 mm) Length: Varies by body style (approx. 147.3-161.1 inches / 3742-4092 mm) Width: Approximately 64.4 inches (1636 mm) Height: Approximately 58.3 inches (1481 mm) Weights Curb Weight: Varies by model and trim (approx. 2200-2400 lbs / 1000-1090 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: Refer to specific NHTSA reports for 2004 models, generally mixed ratings for this generation IIHS Crash Test Rating: Refer to specific IIHS reports for 2004 models Active Features Anti Lock Braking System ABS: Available on some trims Passive Features Airbags: Front airbags standard, side airbags optional on some models Seat Belts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, some models may have auxiliary input or premium speaker options Driver Assistance Cruise Control: Available on higher trim levels Connectivity Auxiliary Input: Limited availability on factory systems; aftermarket solutions common 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, refer to manual for exact specifications Engine Coolant Flush: Refer to manual, typically around 30,000-50,000 miles (48,000-80,000 km) Spark Plug Replacement: Refer to manual, often around 60,000 miles (96,000 km) for iridium plugs Fluid Specifications Engine Oil Type: Refer to manual, typically SAE 5W-30 or 5W-40 synthetic or synthetic blend meeting GM specifications (e.g., GM dexos1 GEN2 or equivalent) Engine Oil Capacity: Refer to manual, approximately 3.5-4.0 quarts (3.3-3.8 liters) with filter Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Complaints: Potential for issues with ignition coils, catalytic converter, HVAC blower motor, and power window regulators. Transmission solenoids can also be a point of failure in automatics. Typical Wear Items: Brake pads and rotors, suspension components (ball joints, tie rod ends), exhaust system components, accessory drive belts. 📚 Vehicle History Brand Heritage Parent Company: General Motors (GM) Model Evolution Platform Origin: Based on the Daewoo Kalos platform Production Manufacturing Location: South Korea (Daewoo/GM Daewoo) 🏆 Awards & Recognition Recognitions Industry Acknowledgement: The Aveo was generally positioned as an entry-level, budget-friendly subcompact vehicle, often competing in segments where economy and practicality were prioritized over awards.