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Chevrolet Chevy Corvette C6 2005-2012 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette C6 Model Designation: C6 Year Range: 2005-2012 Codes Chassis Code: C6 👋 Introduction Market Position Target Audience: Enthusiast owners, independent repair shops, and DIY mechanics Competitive Analysis Value Proposition: Offers comprehensive factory-level repair information at a fraction of the cost of authorized dealer service or subscription services Key Features Authenticity: Represents genuine factory service data, ensuring accuracy and completeness Accessibility: Instant download, lifetime access, and cross-platform compatibility enhance usability 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Format: Downloadable PDF Language: English Platform Compatibility: Windows and MAC computers, tablets, and smartphones Licensing: Lifetime use, no expiry dates, no renewal fees Features: Printable pages (single or entire manual) Device Usage: Installable on multiple devices 📖 Manual Coverage Systems Covered Engine: Detailed engine repair, overhaul, diagnostics, and tuning for all C6 variants Transmission: Service and repair procedures for both manual and automatic transmissions, including clutch and torque converter service Drivetrain: Front/rear suspension, steering, driveshafts, differentials, and hub assemblies Brakes: Brake system inspection, repair, fluid flushing, ABS diagnostics, and component replacement Electrical: Comprehensive wiring diagrams, diagnostic procedures for all electrical systems, ECUs, sensors, and actuators Body: Body panel removal/installation, door mechanisms, interior trim, glass, and sealing HVAC: Air conditioning system service, refrigerant handling, climate control diagnostics, and component replacement Fuel System: Fuel pump, injectors, fuel lines, evaporative emission control (EVAP) system service Cooling System: Radiator, water pump, thermostat, coolant hoses, and fan system service Exhaust System: Exhaust manifold, catalytic converter, mufflers, and O2 sensor replacement Chassis And Frame: Frame inspection, structural components, and suspension mounting points Safety Systems: Airbag system diagnostics and replacement, seatbelt mechanisms Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Troubleshooting: Diagnostic flowcharts, symptom-based repair guides, error code interpretation Component Replacement: Step-by-step instructions for replacing all major and minor components Rebuilding And Overhaul: Detailed procedures for engine, transmission, and differential rebuilds Electrical Diagnostics: Using scan tools, multimeter usage, circuit testing, and sensor data interpretation Suspension And Steering: Alignment procedures, suspension component replacement, steering rack repair Brake Service: Brake pad/rotor replacement, caliper rebuilds, brake bleeding procedures HVAC Service: Refrigerant evacuation/recharge, leak detection, component replacement Technical Depth Level Of Detail: Professional-grade, suitable for experienced mechanics and dedicated enthusiasts Content Richness: Hundreds of pages with detailed photos, illustrations, and exploded diagrams Diagnostic Capability: Covers advanced diagnostics, including ECU programming and calibration where applicable Special Tools: Identifies and explains the use of specialized tools required for specific repairs 📊 Manual Specifications File Format Primary Format: PDF Searchability: Likely text-searchable, allowing quick navigation to specific topics Print Quality Resolution: High-resolution images and diagrams for clarity Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Ls2: LS2 V8 (2005-2007) Engine Code Ls3: LS3 V8 (2008-2012) Engine Code Ls7: LS7 V8 (Z06 models) Engine Code Ls9: LS9 Supercharged V8 (ZR1 models) Performance Ls2 Displacement Ls2: 6.0L (364 cu in) Horsepower Ls2: 400 hp @ 6000 rpm Torque Ls2: 395 lb-ft @ 4400 rpm Performance Ls3 Displacement Ls3: 6.2L (376 cu in) Horsepower Ls3: 430 hp @ 5900 rpm (436 hp with performance exhaust) Torque Ls3: 424 lb-ft @ 4600 rpm (428 lb-ft with performance exhaust) Performance Ls7 Displacement Ls7: 7.0L (427 cu in) Horsepower Ls7: 505 hp @ 6300 rpm Torque Ls7: 470 lb-ft @ 4800 rpm Performance Ls9 Displacement Ls9: 6.2L (376 cu in) Supercharged Horsepower Ls9: 638 hp @ 6500 rpm Torque Ls9: 604 lb-ft @ 3800 rpm Fuel System Fuel Delivery: Sequential Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91 octane recommended) Engine Management ECU: Engine Control Unit (ECU) with integrated diagnostics 🔧 Transmission Standard Standard Transmission: 6-speed manual (Tremec T-56 / TR-6060) Optional Optional Transmission: 6-speed automatic (6L80/6L90) with paddle shifters (optional) Features Manual Clutch Type: Hydraulic actuation, single-plate dry clutch Features Automatic Transmission Control: Transmission Control Module (TCM) with sport/performance modes Fluid Specifications Manual Transmission Fluid: Dexron VI (for TR-6060) or specified GM manual transmission fluid Automatic Transmission Fluid: Dexron VI 📐 Dimensions Exterior Coupe Length: 175.1 inches Width: 72.6 inches Height: 49.0 inches Wheelbase: 105.7 inches Exterior Convertible Length: 175.1 inches Width: 72.6 inches Height: 49.1 inches Wheelbase: 105.7 inches Weights Curb Weight Coupe: approx. 3,199 lbs (LS2) Curb Weight Convertible: approx. 3,344 lbs (LS2) Curb Weight Z06: approx. 3,132 lbs Curb Weight Zr1: approx. 3,354 lbs Cargo Cargo Volume Coupe: 11.2 cu ft (rear compartment) Cargo Volume Convertible: 7.4 cu ft (with top up) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star Rating (driver and passenger) NHTSA Side Impact: 5-Star Rating (driver and passenger) NHTSA Rollover: 4-Star Rating Active Features Traction Control: Active Handling System (AH) with Traction Control System (TCS) ABS: Anti-lock Braking System (ABS) Stability Control: Tuned Active Handling System for enhanced stability during spirited driving Passive...
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Chevrolet Chevy Corvette C6 2005-2012 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Corvette C6
Model Designation:
C6
Year Range:
2005-2012
Codes
Chassis Code:
C6
👋 Introduction
Market Position
Target Audience:
Enthusiast owners, independent repair shops, and DIY mechanics
Competitive Analysis
Value Proposition:
Offers comprehensive factory-level repair information at a fraction of the cost of authorized dealer service or subscription services
Key Features
Authenticity:
Represents genuine factory service data, ensuring accuracy and completeness
Accessibility:
Instant download, lifetime access, and cross-platform compatibility enhance usability
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Format:
Downloadable PDF
Language:
English
Platform Compatibility:
Windows and MAC computers, tablets, and smartphones
Licensing:
Lifetime use, no expiry dates, no renewal fees
Features:
Printable pages (single or entire manual)
Device Usage:
Installable on multiple devices
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, diagnostics, and tuning for all C6 variants
Transmission:
Service and repair procedures for both manual and automatic transmissions, including clutch and torque converter service
Drivetrain:
Front/rear suspension, steering, driveshafts, differentials, and hub assemblies
Brakes:
Brake system inspection, repair, fluid flushing, ABS diagnostics, and component replacement
Electrical:
Comprehensive wiring diagrams, diagnostic procedures for all electrical systems, ECUs, sensors, and actuators
Body:
Body panel removal/installation, door mechanisms, interior trim, glass, and sealing
HVAC:
Air conditioning system service, refrigerant handling, climate control diagnostics, and component replacement
Fuel System:
Fuel pump, injectors, fuel lines, evaporative emission control (EVAP) system service
Cooling System:
Radiator, water pump, thermostat, coolant hoses, and fan system service
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, and O2 sensor replacement
Chassis And Frame:
Frame inspection, structural components, and suspension mounting points
Safety Systems:
Airbag system diagnostics and replacement, seatbelt mechanisms
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation
Troubleshooting:
Diagnostic flowcharts, symptom-based repair guides, error code interpretation
Component Replacement:
Step-by-step instructions for replacing all major and minor components
Rebuilding And Overhaul:
Detailed procedures for engine, transmission, and differential rebuilds
Electrical Diagnostics:
Using scan tools, multimeter usage, circuit testing, and sensor data interpretation
Suspension And Steering:
Alignment procedures, suspension component replacement, steering rack repair
Brake Service:
Brake pad/rotor replacement, caliper rebuilds, brake bleeding procedures
HVAC Service:
Refrigerant evacuation/recharge, leak detection, component replacement
Technical Depth
Level Of Detail:
Professional-grade, suitable for experienced mechanics and dedicated enthusiasts
Content Richness:
Hundreds of pages with detailed photos, illustrations, and exploded diagrams
Diagnostic Capability:
Covers advanced diagnostics, including ECU programming and calibration where applicable
Special Tools:
Identifies and explains the use of specialized tools required for specific repairs
📊 Manual Specifications
File Format
Primary Format:
PDF
Searchability:
Likely text-searchable, allowing quick navigation to specific topics
Print Quality
Resolution:
High-resolution images and diagrams for clarity
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Ls2:
LS2 V8 (2005-2007)
Engine Code Ls3:
LS3 V8 (2008-2012)
Engine Code Ls7:
LS7 V8 (Z06 models)
Engine Code Ls9:
LS9 Supercharged V8 (ZR1 models)
Performance Ls2
Displacement Ls2:
6.0L (364 cu in)
Horsepower Ls2:
400 hp @ 6000 rpm
Torque Ls2:
395 lb-ft @ 4400 rpm
Performance Ls3
Displacement Ls3:
6.2L (376 cu in)
Horsepower Ls3:
430 hp @ 5900 rpm (436 hp with performance exhaust)
Torque Ls3:
424 lb-ft @ 4600 rpm (428 lb-ft with performance exhaust)
Performance Ls7
Displacement Ls7:
7.0L (427 cu in)
Horsepower Ls7:
505 hp @ 6300 rpm
Torque Ls7:
470 lb-ft @ 4800 rpm
Performance Ls9
Displacement Ls9:
6.2L (376 cu in) Supercharged
Horsepower Ls9:
638 hp @ 6500 rpm
Torque Ls9:
604 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Sequential Fuel Injection (SFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane recommended)
Engine Management
ECU:
Engine Control Unit (ECU) with integrated diagnostics
🔧 Transmission
Standard
Standard Transmission:
6-speed manual (Tremec T-56 / TR-6060)
Optional
Optional Transmission:
6-speed automatic (6L80/6L90) with paddle shifters (optional)
Features Manual
Clutch Type:
Hydraulic actuation, single-plate dry clutch
Features Automatic
Transmission Control:
Transmission Control Module (TCM) with sport/performance modes
Fluid Specifications
Manual Transmission Fluid:
Dexron VI (for TR-6060) or specified GM manual transmission fluid
Automatic Transmission Fluid:
Dexron VI
📐 Dimensions
Exterior Coupe
Length:
175.1 inches
Width:
72.6 inches
Height:
49.0 inches
Wheelbase:
105.7 inches
Exterior Convertible
Length:
175.1 inches
Width:
72.6 inches
Height:
49.1 inches
Wheelbase:
105.7 inches
Weights
Curb Weight Coupe:
approx. 3,199 lbs (LS2)
Curb Weight Convertible:
approx. 3,344 lbs (LS2)
Curb Weight Z06:
approx. 3,132 lbs
Curb Weight Zr1:
approx. 3,354 lbs
Cargo
Cargo Volume Coupe:
11.2 cu ft (rear compartment)
Cargo Volume Convertible:
7.4 cu ft (with top up)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star Rating (driver and passenger)
NHTSA Side Impact:
5-Star Rating (driver and passenger)
NHTSA Rollover:
4-Star Rating
Active Features
Traction Control:
Active Handling System (AH) with Traction Control System (TCS)
ABS:
Anti-lock Braking System (ABS)
Stability Control:
Tuned Active Handling System for enhanced stability during spirited driving
Passive Features
Airbags:
Frontal and side-impact airbags for driver and passenger
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available Bose premium audio systems, CD player, and MP3 capability. Later models featured updated infotainment with navigation options.
Navigation:
Optional DVD-based or HDD-based navigation systems on later models.
Driver Assistance
Cruise Control:
Standard cruise control, often with steering wheel mounted controls.
Head Up Display:
Optional Head-Up Display (HUD) projecting key information onto the windshield.
Connectivity
Bluetooth:
Available Bluetooth connectivity for hands-free calling on later models.
Technology
Keyless Entry:
Keyless entry and push-button start on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 miles or 12 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement:
15,000 - 30,000 miles, depending on driving conditions
Coolant Flush:
Every 5 years or 100,000 miles
Brake Fluid Flush:
Every 2 years, regardless of mileage
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 Synthetic Motor Oil (API SN or newer)
Engine Oil Capacity:
7.0 quarts (LS2/LS3), 9.5 quarts (LS7 dry sump), 9.0 quarts (LS9)
Coolant Spec:
GM Delco Dex-Cool (Orange) Extended Life Antifreeze/Coolant
Brake Fluid Spec:
DOT 3 High-Temperature Brake Fluid
Known Issues
Ls2 Oil Consumption:
Some early LS2 engines exhibited higher-than-average oil consumption, often related to piston ring sealing.
Clutch Hydraulic Issues:
Occasional reports of clutch pedal stiffness or air in the hydraulic system requiring bleeding or master cylinder inspection.
Active Handling System Warnings:
Intermittent warning lights or system faults can occur due to sensor issues or communication errors within the network.
Interior Trim Wear:
Some owners report wear on interior plastics, particularly the steering wheel and center console, due to material choices.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long history of performance vehicles, with the Corvette being its flagship sports car since 1953.
Model Evolution
C5 To C6 Transition:
The C6 Corvette succeeded the C5, introducing a more refined chassis, updated styling, and the new LS2 V8 engine. Key changes included exposed headlights (a return from the C4 generation), a more compact engine, and a revised interior.
C6 Updates:
Mid-cycle refresh in 2008 brought the more powerful LS3 engine, updated interior styling, and improved technology. The high-performance Z06 and limited-production ZR1 models were introduced during the C6's lifespan, pushing performance boundaries.
Production
Production Period:
2005-2013 model years (with the last few examples extending into early 2014).
Manufacturing Location:
Bowling Green, Kentucky, USA
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Corvette C6 models, particularly the Z06, frequently appeared on Car and Driver's 10Best lists during its production run, highlighting its exceptional performance and value.
Motor Trend Car Of The Year:
While not a direct winner for all C6 variants, the Corvette platform has historically been recognized by MotorTrend.
Ratings
Performance Benchmark:
The C6 Corvette consistently set benchmarks for performance and handling in its price class, often outperforming more expensive European sports cars.
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