🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 2002 Generation: C5 Codes Chassis Code: C5 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Target Audience: Performance enthusiasts, Corvette owners, independent repair shops Competitive Analysis Competitors: Porsche 911, BMW M3, Dodge Viper, Ferrari 360 Modena Key Features Vehicle Selling Points: Exceptional performance, groundbreaking design (C5 platform), advanced technology for its era, V8 power Manual Value Proposition Manual Advantage: Dealer-level accuracy and detail, covers all model variations and repairs, essential for proper maintenance and troubleshooting 📋 Manual Details Coverage Areas Models Covered: All 2002 Chevrolet Corvette models (Coupe, Convertible, Z06) Repair Scope: A-Z comprehensive service and repair Page Count Approximate Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Printed Book 📖 Manual Coverage Systems Covered Engine: LS1 V8 (5.7L), including assembly, disassembly, diagnostics, tuning, emissions Transmission: Manual (MGN) and Automatic (MD8) transaxles, clutch, driveline, torque converter Brakes: ABS, traction control (TCS), stability control (Active Handling), brake fluid, calipers, rotors, lines Suspension: Front and rear suspension components, shock absorbers, springs, bushings, steering Electrical: Wiring diagrams, battery, charging system, starting system, lighting, accessories, body control module (BCM), powertrain control module (PCM) Body: Body panels, interior trim, glass, doors, latches, convertible top mechanisms HVAC: Air conditioning, heating, climate control systems, refrigerant handling Fuel System: Fuel pump, injectors, fuel lines, pressure regulator, evaporative emissions Cooling System: Radiator, water pump, thermostat, coolant hoses, fan clutch Exhaust System: Exhaust manifolds, catalytic converters, mufflers, exhaust pipes Diagnostic Troubleshooting: Extensive troubleshooting charts, symptom-based diagnostics, OBD-II codes and descriptions Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement Repair: Engine rebuilding, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component repair Installation: Component installation, accessory fitting, sensor replacement Troubleshooting: Detailed step-by-step diagnostic procedures for all systems Calibration Adjustment: Wheel alignment, throttle body cleaning/adjustment, idle speed control Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostics: Advanced diagnostics, including PCM relearn procedures, component testing Specifications: Precise torque specifications, clearances, fluid capacities, electrical values 📊 Manual Specifications File Format Digital Format: N/A (Printed) Print Quality Print Quality: High-quality, professional printing Binding Type Binding: Sturdy, professional binding (likely spiral or stitched for lay-flat usability) Paper Type Paper Quality: Durable, glossy paper designed for shop environments ⚙️ Engine Specifications Primary Engine Engine Name: LS1 Configuration: 5.7L (346 cu in) V8, Overhead Valve (OHV), Pushrod Bore X Stroke: 3.90 in x 3.62 in (99.0 mm x 92.0 mm) Compression Ratio: 10.1:1 Performance Horsepower: 350 hp @ 5600 rpm (standard); 385 hp @ 6000 rpm (Z06) Torque: 375 lb-ft @ 4400 rpm (standard); 385 lb-ft @ 4800 rpm (Z06) Fuel System Fuel Delivery: Sequential Fuel Injection (SFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECM: Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Type: 6-speed Manual (MGN) Optional Transmission Type: 4-speed Automatic (MD8) Features Transaxle Layout: Rear-mounted transaxle (engine in front, transmission/differential in rear) Fluid Specifications Manual Transmission Fluid: GM Synchromesh Transmission Fluid (105241, 12345277) or equivalent API GL-4 SAE 75W-85 Automatic Transmission Fluid: Dexron-III (GM P/N 12378073) or Dexron-VI 📐 Dimensions Exterior Length: 179.7 inches (4564 mm) Width: 73.1 inches (1857 mm) Height: 47.7 inches (1212 mm) Wheelbase: 104.5 inches (2654 mm) Weights Curb Weight: Approximately 3,200 - 3,300 lbs (1450 - 1500 kg) Gross Vehicle Weight Rating: Approximately 4,200 lbs (1905 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-star NHTSA Side Impact: 4-star Active Features Traction Control: Standard (TCS) Stability Control: Optional/Standard on Z06 (Active Handling) Anti Lock Brakes: Standard (ABS) Passive Features Airbags: Driver and passenger front airbags Seatbelts: 3-point safety belts with pretensioners 💡 Technology Features Infotainment Head Unit: Factory Delco Electronics AM/FM CD player (optional Bose premium audio system) Display: Digital climate control display, driver information center (DIC) Driver Assistance Electronic Stability Control: Active Handling system (optional/standard on Z06) integrates ABS, TCS, and yaw control. Connectivity Connectivity Features: OnStar telematics system available on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (using synthetic oil recommended) Air Filter Replacement: Every 30,000 miles or as needed based on inspection Spark Plug Replacement: Every 100,000 miles (Delco iridium plugs) Coolant Flush: Every 5 years or 100,000 miles Fluid Specifications Engine Oil Capacity: 5.5 quarts (5.2 L) with filter change (5W-30 synthetic recommended) Coolant Type: GM/ACDelco 50/50 Pre-mixed Coolant (Green, Silicate-free) Brake Fluid Type: DOT 3 Known Issues Common Problems: Fuel pump failures, power steering leaks, rear main seal leaks (less common), HVAC blend door actuator issues, torque tube bearing noise Preventative Measures: Regularly inspect fuel system, check for fluid leaks, use correct fluids and filters, address any unusual noises promptly. 📚 Vehicle History Brand Heritage Chevrolet Legacy: Chevrolet has a long history of...