2010 Chevrolet Express 3500 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chevrolet Model: Express 3500 Year: 2010 Generation Generation: Second Generation (GMT 600 / 800 based) Generation Years: 2003-Present Codes Platform Code: GMT 600 / 800 👋 Introduction Market Position Segment: Full-size Van / Commercial Van Target Audience: Fleet operators, small business owners, DIY mechanics, and auto repair enthusiasts. Competitive Analysis Key Competitors: Ford E-Series, Mercedes-Benz Sprinter, Ram ProMaster (later generations). Key Features Convenience: Instant online access via web browser on various devices (PC, laptop, smartphone, tablet). Licensing: Officially licensed, derived from OE (Original Equipment) materials, ensuring accuracy and completeness. Cost Effectiveness: Significant savings compared to dealership service or traditional printed manuals. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Service and Repair Specific Coverage: Engine, Drivetrain, Brakes, Steering, Suspension, Electrical System, HVAC, Bodywork, Diagnostics Page Count Estimated Page Count: Varies (Digital Access) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: PDF Download / Online Access 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, component testing, and specifications for all gasoline engines. Drivetrain: Rear-wheel drive (RWD) and All-wheel drive (AWD) systems, including transmission (automatic), driveshafts, differentials, and axle components. Brakes: Front and rear brake system service, including disc brake components, hydraulic system, parking brake, and ABS diagnostics. Steering: Power steering system, steering column, steering gear/rack and pinion, and alignment procedures. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, ball joints, and wheel bearing service. Electrical System: Comprehensive wiring diagrams, component location, charging system, starting system, lighting, ignition, and accessory circuits. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, component replacement, and performance testing. Bodywork: Exterior and interior body panel removal/installation, glass replacement, doors, latches, and trim components. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting flowcharts, and scan tool usage. Procedures Included Maintenance: Scheduled maintenance, oil changes, fluid checks and replacements, filter changes, tire rotation, and inspections. Repair: Step-by-step instructions for component removal, replacement, and adjustment across all major vehicle systems. Troubleshooting: Systematic diagnostic procedures and troubleshooting guides for common and complex vehicle issues. Installation: Guidance for installing various aftermarket components and accessories. Technical Depth Depth: Detailed mechanical and electrical specifications, torque values, diagnostic procedures, and rebuild information. Diagnostic Tools: Information on using factory scan tools (e.g., GM Tech 2 or MDI) for advanced diagnostics. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable content for quick information retrieval. Printability: Printable pages for hard copy reference. Print Quality Quality: High-resolution images, diagrams, and text derived from OE materials. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 2010: 4.3L V6 (RPO LU3), 5.3L V8 (RPO LY5), 6.0L V8 (RPO L96) Engine Displacement 4.3L V6: 4.3 Liters / 262 cu. in. Engine Horsepower 4.3L V6: Approx. 195 hp @ 4600 rpm Engine Torque 4.3L V6: Approx. 260 lb-ft @ 2800 rpm Engine Displacement 5.3L V8: 5.3 Liters / 327 cu. in. Engine Horsepower 5.3L V8: Approx. 301 hp @ 5200 rpm Engine Torque 5.3L V8: Approx. 323 lb-ft @ 4400 rpm Engine Displacement 6.0L V8: 6.0 Liters / 366 cu. in. Engine Horsepower 6.0L V8: Approx. 323 hp @ 4600 rpm Engine Torque 6.0L V8: Approx. 373 lb-ft @ 4000 rpm Fuel System Fuel Induction: Sequential Fuel Injection (SFI) Fuel Type: Unleaded Gasoline Emissions Control: Catalytic Converter, Oxygen Sensors, PCV System 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (Hydra-Matic 4L60-E/4L70-E) Optional Optional Transmissions: N/A for 2010 models Features Transmission Features: Electronic Controls, Overdrive, Torque Converter Lock-up Fluid Specifications Transmission Fluid Type: Dexron VI (GM P/N 88862472 or equivalent) Transmission Fluid Capacity: Refer to manual for specific capacity (typically 5-7 quarts for drain and fill) 📐 Dimensions Exterior Wheelbase Standard: 135.0 inches Wheelbase Extended: 155.0 inches Length Standard: 224.1 inches Length Extended: 244.1 inches Width: 79.7 inches Height: 81.1 inches (approximate, varies with configuration) Weights Curb Weight: Starts around 5,000 lbs, varies significantly with configuration Gross Vehicle Weight Rating Gvw R: Up to 9,600 lbs or higher depending on configuration 🛡️ Safety Features Ratings NHTSA Ratings: Refer to NHTSA for specific model year ratings; generally mixed for vans of this era. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available (StabiliTrak) Passive Features Airbags: Frontal airbags for driver and passenger. Seatbelts: Three-point seat belts in all designated seating positions. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM stereo with CD player, optional upgraded audio systems with auxiliary input. Navigation and Bluetooth were less common or optional. Driver Assistance Driver Assistance Features: Limited; primarily ABS. Optional features like rearview cameras or parking sensors might be found on some configurations. Connectivity Connectivity Options: Auxiliary audio input jack. 🔧 Maintenance Service Intervals Oil Change Interval: 7,500 miles or 12 months (using synthetic blend or synthetic oil with oil life monitoring system) Air Filter...
Refer to manual for specific capacity (typically 5-7 quarts for drain and fill)
📐 Dimensions
Exterior
Wheelbase Standard:
135.0 inches
Wheelbase Extended:
155.0 inches
Length Standard:
224.1 inches
Length Extended:
244.1 inches
Width:
79.7 inches
Height:
81.1 inches (approximate, varies with configuration)
Weights
Curb Weight:
Starts around 5,000 lbs, varies significantly with configuration
Gross Vehicle Weight Rating Gvw R:
Up to 9,600 lbs or higher depending on configuration
🛡️ Safety Features
Ratings
NHTSA Ratings:
Refer to NHTSA for specific model year ratings; generally mixed for vans of this era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available (StabiliTrak)
Passive Features
Airbags:
Frontal airbags for driver and passenger.
Seatbelts:
Three-point seat belts in all designated seating positions.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM stereo with CD player, optional upgraded audio systems with auxiliary input. Navigation and Bluetooth were less common or optional.
Driver Assistance
Driver Assistance Features:
Limited; primarily ABS. Optional features like rearview cameras or parking sensors might be found on some configurations.
Connectivity
Connectivity Options:
Auxiliary audio input jack.
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 miles or 12 months (using synthetic blend or synthetic oil with oil life monitoring system)
Air Filter Replacement:
30,000-60,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
100,000 miles for platinum or iridium plugs (varies by engine).
Transmission Fluid Change:
50,000-100,000 miles, depending on usage (heavy duty use requires more frequent changes).
Fluid Specifications
Engine Oil Type V6:
SAE 5W-30 (Synthetic or Synthetic Blend recommended, GM spec approved)
Engine Oil Type V8:
SAE 5W-30 (Synthetic or Synthetic Blend recommended, GM spec approved)
Engine Oil Capacity V6:
4.5 quarts (approx.) with filter change
Engine Oil Capacity V8:
5.5 - 6.0 quarts (approx.) with filter change, depending on engine
Coolant Type:
GM P/N 12346794 (Dex-Cool Orange Long-Life Coolant) or equivalent.
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Fuel pump failures, interior trim rattle, early generation transmission issues (less common in later models), potential intake manifold gasket leaks (on older Vortec V8s).
📚 Vehicle History
Brand Heritage
Chevrolet Van Legacy:
Chevrolet has a long history of producing reliable vans, dating back to the Chevrolet Van/Sportvan (G-Series) of the 1970s-1990s.
Model Evolution
Express Introduction:
The Chevrolet Express (and its GMC counterpart, the Savana) were introduced in 1996 as replacements for the older G-Series vans.
Second Generation Updates:
The second generation (GMT 600/800) saw significant updates including more powerful and efficient engine options, revised interiors, and enhanced safety features.
Production
Production Location:
USA (e.g., Wentzville, Missouri Assembly Plant)
Production Span:
1996-Present (with ongoing updates)
🏆 Awards & Recognition
Recognitions
Fleet Awards:
Often recognized for its durability and utility in fleet applications.
Ratings
Consumer Ratings:
Generally receives good ratings for its utility, cargo capacity, and powertrain reliability.
Certifications
Manufacturer Certification:
OE (Original Equipment) licensed data from General Motors.
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